颗钻石质量问题解决流程.ppt

1. Why did the robot stop? 为什么机器人停工了？ A fuse in the robot has blown. 机器人的保险丝烧断了。 2. Why is the fuse blown? 为什么保险丝被烧断了？ Circuits overloaded. 线路过载。 3. Why did the circuit overload? 为什么线路会过载？ The bearings have damaged one another and locked up. 轴承间相互坏损且卡住了。 4. Why have the bearings damaged on another? 为什么会出现轴承间相互坏损？ There was insufficient lubrication in the bearings. 轴承未得到适度润滑。 5 Whys - Example 5个为什么-范例 5 Whys - Example 5个为什么-范例 5. Why was there insufficient lubrication in the bearings? 为什么轴承未得到适度润滑？ The oil pump on the robot is not circulating sufficient oil. 机器人的油泵未输送足够的润滑油。 6. Why is the pump not circulating sufficient oil? 为什么油泵未输送足够的润滑油？ Pump intake is clogged with metal shavings. 油泵的进油口被金属屑堵塞了。 7. Why is the intake clogged with metal shavings? 为什么油泵的进油口被金属屑堵塞？ No filter on the pump intake. 油泵的进油口未安装过滤器。 Project title: Poor adjustment of RR door panel 805-830 Leader: Pedro Aranda Alfaro Sponsor:Juan Carlos Licea Area: VAET Coach: Leonardo Chávez salcedo Initial date: oct-04-2002 Final date: oct-29-2002 Problem description: This month it was reported by the shipping lot in USA a problem of quality existed in the 805/830 vehicles. The problem is the poor adjustment in RR door panel. Projects statement: Find and improve the Red X that produce the poor adjustment in the RR door panel for the model 805/830 in Silao Assembly plant. Strategy: We initiated this project using the model to model strategy, because there was a good contrast and good leverage based on multi-vari see pag 6. Measurement system: As measurement system a Force gage was used. This measurement system passed the isoplot with DR=13.6, DM=1.0 lbs, and DP=13.6 lbs (see page 4) Clue generation: Stage 1 shows that the Red X doesn’t live in the process. The stage 2 shows that the Red X lives in the door panel. The pair comparison shows that the door molding is the part with the best contrast. Statis