《精益生产之超市系统》.pptVIP

Step 3: Design Delivery Routes第三步：设计送货路线 Set route drive time at no more than 33% of the non-load time of the route 设置路线运输时间不超过路线空载时间的33% Only move material when authorized by the pull signal只有在收到被授权的拉动信号后才移动物料 Ensure kanban system rules are followed and workers remove pull signals when using the first piece in a container确保员工按照规则操作：在使用周转箱中第一个物料时员工发出信号 Synchronize the lunch and break times of the material handler on the route with those of the workers in the areas being supported将物料搬运员与生产线员工的午饭时间及休息时间进行同步 Follow specific route times and frequencies and insure that route delivery is not interrupted for any reason按照特定的路线时间及频率来保证运输交货不被任何原因被打断 Standardize work on the delivery route to eliminate all wasted motion and improve continuously标准化在交货路线上的作业来消除所有的动作浪费及持续进行改进 Step 3: Design Delivery Routes第三步：设计送货路线 Designate one-way and two-way aisles along natural flow paths in the facility 指定的单向和双向沿自然流动路径的通道设施 Design all routes to flow through the plant and back to the supermarket设计所有的通过工厂的路线及返回到超市 Design stops and delivery points along the route to minimize the non value-added work for the material handler在路线上设计停止点及交货点来最小化物料员非增值的工作 Design stops and delivery points along the route to minimize non value-added work for the operator who is being supplied在路线上设计停止点及交货点来最小化生产线员工非增值的工作 Start with one-hour delivery routes, aiming for a 95% efficiency (57 minutes)从一小时的送货路线开始，目标达到95%的效率 Set loading time at the supermarket at 33% or less of the coupled delivery time在超市设置取料时间是总交货时间的33%或更少 Material Handler Standard Work Example物料员标准作业的案例 Step步骤 Standard Work Elements标准作业步骤 Conveyance Cycle Time运输周期时间 1 Travel to first delivery point到第一个送货点 120 seconds秒秒 2 Pick up withdrawal kanban at first station (delivery point)从第一个工位拿取补料看板卡 10 seconds秒 3 Pick up empty containers and load onto trolley拿取空箱放置到物料车上 20 seconds秒 4 Deliver material to first station将物料交付到第一个工位 45 seconds秒 5 Travel to next delivery point移动到下一个送货点 10 seconds秒 6 Travel to second delivery point移动到第二个送货点 15 seconds秒 7 Pick up wit