激光对中仪轴系.pptxVIP

Section 4Pre-alignment stage4.1 Pre-alignment procedures4.2 Activity: Checking “Soft foot”?1999 Fixturlaser ABThree stages in Shaft AlignmentPre-alignment stage粗调阶段Ensure the shafts are “in-the-ballpark”精调阶段使用百分表或激光系统?1999 Fixturlaser AB4.1 Pre-alignment ProceduresA. Off-site 准备B. 现场的视觉检查C. 现场的实施,过程 ?1999 Fixturlaser ABA. 准备, off-siteSaftey regulations?Working permits?Time limits for production stop?Alignment tolerances?Thermal Offsets?Available space?Shaft rotation?Shims size?Alignment system? Batteries?Specifications??1999 Fixturlaser ABB.现场的视觉检查On-site visual checkMachine, serial no.SafteyAvailable spaceFoundation conditionBed plate conditionBolt conditionAdjustment capabilityShims conditionLeaks?1999 Fixturlaser ABC. Pre-Alignment Procedures “On-site actions”Machine temperatureGross soft footReplace old shimsCoupling assemblyMechanical loosenessRun outPipe strainFinal soft footRepeatability test?1999 Fixturlaser AB1. 机器温度Measure the machine temperatureNever align during the cool-down processAlign in hot or cold conditions?1999 Fixturlaser AB2. Correct gross soft footLoosen all mounting bolts.Find any loose shim packs.Correct by adding to loose shim packs.?1999 Fixturlaser AB3. 替换旧垫片Replace old shimsReplace old and rusty shims, new shims in stainless steel.Avoid ”home made” shims.No more than 3-4 shims under each foot.?1999 Fixturlaser AB4. Coupling assemblyAssembled according to supplier specification.Slightly loosen the bolts - minimize risk of hanging?1999 Fixturlaser AB6. Mechanical loosenessCheck looseness in bearings, gears etc.Mount a dial indicator to the shaft/couplingTry to move the shaft by hand for example using a crowbar ?1999 Fixturlaser AB6. Check ”run out”Run out is caused byEccentric couplings”Out of round” couplingsBent shafts?1999 Fixturlaser AB6.Check “run out”Set up the dial indicatorThe dial indicator plunger contacts the hub or shaft to be checked.It is affixed to any point in space: the machine base,a bearing housing, the adjacent coup