PQPR分析专题培训课件.pptVIP

7.1 Version 5.1 (6/30) PQPR 分析 7.2 Version 5.1 (6/30) “ 精益”工 具 7.3 Version 5.1 (6/30) PQ Analysis 7.4 Version 5.1 (6/30) PQ 分析 7.5 Version 5.1 (6/30) P-Q Analysis ? The best way to begin an effort to build a U- shaped “Flow” cell for wide variety small lot production is to study the current production conditions that exist in the factory. This is done through the use of a P-Q analysis. In a P-Q analysis, the P stands for product and the Q stands for quantify (no consideration to dollar value). — Step 1: Obtain at least 6 months of data on products made and production output quantities. (If known, future production quantities would be better.) — Step 2: List the products in order of highest quantity output and their associated percentage output of the total and tabulate on a P-Q list (see table 1). P-Q Analysis List No. P/N Quantity Total % Cumulative % AB BC CD EF EF FG 15,900 12,500 11,700 9,450 9,400 9,000 15,900 28,400 40,100 49.550 58,950 67,950 17.5 13.7 12.9 10.4 10.3 9.9 17.5 31.5 43.7 54.5 65.2 74.7 Table 1 7.6 Version 5.1 (6/30) PQ 分析 --- 要组建一个多种类小批量生产的 U 形“流动”工作站 , 首先要学习工厂 内目前的生产条件 . 整个工作过程由 PQ 分析来贯穿 . 在 PQ 分析中 ,P 代 表产品 , Q 代表质量 ( 不考虑货币价值 ) -- 第一步 : 收集至少 6 个月的产品资料和产量数据 . 如果可以的话 , 最好可 以收集到将来的产量数据 . -- 第二步 : 按照产品的产量和占总产量的百分比 , 由高到低给产品制 PQ 表 .( 见表 1) 7.7 Version 5.1 (6/30) P-Q Analysis — Step 3: Create a P-Q Analysis table (see table 2), with the left vertical axis representing the output quantity and the horizontal axis representing the product. The graph is a Pareto chart, listing the products and their quantities in descending order, and a cumulative percentage line (right vertical axis). Note: Technically, in a wide variety small lot production shop, 40% of the product accounts for approximately 60% of the volume (or less). In the above example 40% of 14 total part numbers is approximately. 6.