端子压接尺寸计算方法.pdfVIP

4.0 Correct Application 4.2 Stripping the Wire Prior to crimping, all wires must be stripped to the correct length. The correct strip length has been obtained when the crimped terminal shows bare wire in the “brush” and “wire witness” as shown in the diagram below: With acknowledgements to AMP Incorporated, Harrisburg PA Care must be taken when stripping wires to achieve a good strip. Examples of four bad wire strips and one good one are shown below: With acknowledgements to AMP Incorporated, Harrisburg PA Internal Appliance Wiring Designer Pack 4.0 Correct Application 4.3 Calculating the Crimp Height The first step is to calculate the overall CSA of the wire conductor and also the cross sectional area of the terminal wire barrel. To determine the CSA of the wire conductor, identify its construction and use the look up table in Section 2.1. Alternatively if the construction is non-standard use the following formula: CSA (mm2 2 ) = [Strand Dia. (mm)] x No. of Strands x 0.7854 To determine the CSA of the wire barrel, first flatten the wire barrel into its developed shape and measure this flattened length (mm). Multiply this by the thickness of the material to get the cross sectional area. See the diagram below: With acknowledgements to EDM (Crimp Technology), London E4 9UA 2 Ensure that both figures are calculated to be in mm and add them together to get an overall CSA. If more than one wire is to be crimped in a terminal add the CSA of this wire to the overall calculated CSA. Using the table on the next page, look up the NEAREST overall CSA figure to the one you have just calculated. Read across to determin