基于PLC的立体仓库堆垛机控制系统设计.docxVIP

摘 要 本次设计主要是利用 PLC 实现对智能仓库中货物定位与存取的工艺流程的 自动控制。实现设备和设备间的联锁，并实现工艺规定的机械作业流程。本设计 主要涉及 PLC 的定位控制系统的控制方案、控制设备选型及软件设计。 定位控制系统的工艺流程分为 4 部分，分别为：小车前进的过程，抬升货物 的过程，存取货物的过程以及返回的过程。根据工艺流程及定位控制系统的设备 情况，确定控制方案为 PLC 控制系统。PLC 控制系统可靠性高、抗干扰能力强； 应用灵活、编程方便、功能强、扩展能力强、安装调试方便，易于维护。 本次设计首先根据智能仓库定位自动控制系统的工艺要求，根据系统工艺要 求进行 PLC 控制系统的设计。该系统占用 45 个点数字量 I/O，它最大具有 256 点的 I/O 处理能力，综合多个方面的考虑，选择了西门子 S7-200 系列的 CPU224， 该设备通讯能力强大，能够较好的与上位机进行联网。软件设计采用模块化选择 控制方法编程，该程序能够很好的实现控制系统的各项要求，程序结构清晰，简 单，易于现场操作人员学习、使用、及维护。 关键词：PLC 可编程控制器 ；定位控制系统；智能仓库； ABSTRACT This design is main in use PLC to achieve the system ’process automation which name is the process conditions of intelligence stocks fix a position choose take or get goods. this design is to bring out interlock from equipage to equipage and bring out the whole system of the work of mechanism in the system ’demand. the design is relate to control-program of fix a position control system in PLC. choose tape of equipment of PLC and software design of the system. There are 4 part in the flow path of the whole system which name is the process of machine go forward, the process of machine to lift , the process of machine retreat ，the process of machine go back. on the basis of the conditions flow path and condition of fix a position control system of the equipage, PLC control -program is the main control programme in the system. PLC control-program ’s advantage is it which in good dependable and in good resistance ，it can apply flexibleiy. PLC control-program is easy to make program and in good function.its expandance is very good.it is easy to install and text.it can keep in good repair.so it is a good control-program. The first step of the whole design system is to know the system ’ demand of grain allocate and transport, on the basis of system’demand it is time to draw the port of detection and start to design the PLC control-program system.the second step is to choose the right CPU.because the system has 45 I/O port .in the part, I thought of every thing about