年产110000吨麦芽糊精工厂设计.docxVIP

年产11000吨麦芽糊精工厂设计 摘 要 麦芽糊精也可以被称之为水溶性糊精，再经过控制和降解后即可成为淀粉水解度较为低的产物，其值小于20%，被简称为MD。糊精和低聚糖是麦芽糊精的主要组成成分。它之中至少含有四种的糖类，并且麦芽糖和葡萄糖的含量也十分的少。它原料来源广泛，储量十分丰富，目前来说最主要的水解玉米淀粉的方法是酶法，这也是是我国近年来市场前景好、应用广泛、生产规模发展迅速的玉米粉系列产品之一。 本次设计为11000万吨麦芽糊精车间的设计，主要的内容包含了麦芽糊精的简介、生产方法、工艺流程、物料的衡算、设备的选型已经车间平面布置图着五个大的方面，从而对麦芽糊精的生产过程有了一个较为详细的叙述。生产的流程包括了对麦芽糊精的研究并结合了麦芽糊精的生产特性之后，选取了酶法作为生产方法，在经过双阶段法的加工后记得得到成品。首先是通过添加淀粉酶进行酸化后，再进行喷射液化使DE值达到合适的数值，接下来在进行热处理、加酶转化和中和后加入硅藻土过滤和活性炭脱色后再过滤，经过离子交换后进行蒸发和喷雾干燥后，最后将成品进行包装即可。 根据麦芽糊精的生产工艺进行一个具体的设备选型与车间的设计，希望可以使整个生产工艺尽可能的做到低成本高效率、并且在正常的生产基础之上可以最大限度的环保节能。 关键词：麦芽糊精；车间设计；酶法 Design of a plant with an annual output of 11,000 tons of maltodextrin Abstract Maltodextrin can also be called water-soluble dextrin, and after control and degradation, it can become a product with a low degree of starch hydrolysis, whose value is less than 20%, and is simply referred to as MD. Dextrin and oligosaccharides are the main components of maltodextrin. It contains at least four kinds of sugar, and the content of maltose and glucose is also very small. It has a wide range of raw materials and abundant reserves. At present, the most important method of hydrolyzing corn flour is enzymatic method, which is also one of the corn flour series products with good market prospects, wide application and rapid development of production scale in China in recent years. The design is for the design of a 110 million ton maltodextrin workshop. The main contents include the introduction of maltodextrin, production methods, process flow, material balance, and equipment selection. The layout of the workshop has five major layouts. In this respect, there is a more detailed description of the production process of maltodextrin. The production process includes the research of maltodextrin and combining the production characteristics of maltodextrin, and the enzyme method is selected as the production method, and the finished product is remembered after the two-stage process. First, after acidification by adding amylase,