后悬置左支架的冲压工艺及模具设计有图纸.docxVIP

摘要 全文对后悬置左支架的冲压工艺及模具设计进行了具体的论证设计。 通过工艺分 析确定需要三套模具，分别是落料冲孔复合模、第一次弯曲成型模以及第二次弯曲成 型模。 根据工艺分析与确定，第一套模具先进行落料冲孔，相应的设计出落料冲孔复合 模具。从产品零件图看出只有3个圆孔能在落料时冲出。产品零件外形尺寸较大，所 以设计的模具也较大，而且复杂。冲小孔的凸模需要进行强度校核。 工件的第二道工序是弯曲成型，由于产品展开后是不规则形状，所以在展开的时 候我们要用特殊的软件来进行模拟展开， 展开后的尺寸用于毛坯的选材；本道工序需 要完成两个部分的弯曲，均为 V型弯曲，弯曲圆角均为R 100;在设计顶出器的时候 为了保证一些零件表面的加工精度， 我们要把顶出器一些尺寸与零件做配合， 顶出时 不至于使零件变形。 第三套模具是弯曲成型模具，本次弯曲是在第一次弯曲的基础上进行二次弯曲， 其形式为90度的U型弯曲。需注意设计模具时不能损坏第一次弯曲；为了保证弯曲 顺利完成，凸凹模要就合理的间隙，采用顶出器将制件定出。 关键词：落料冲孔；弯曲；三套 Title :After the mounting bracket left Abstract The full text has carried on the con crete proof desig n after the suspe nsion left supports ram ming craft and the mold desig n. Needs three sets of molds through the process study determi natio n, respectively is falls the material punch holes superposable die, first time to become the mold curv ing as well as sec ond time becomes the mold curv ing. Accord ing to the process study and the determ in ati on, the first set of mold carries on first falls the material punch holes, the corresp onding desig n becomes the material punch holes compound mold. Sees only then 3 round holes from the product detail draw ing to be able on to fall time the material runs out. The product components external dimensions are big, therefore the design mold is also big, moreover is complex. Flushes the eyelet the plunger to need to carry on the inten sity exam in ati on The work piece sec ond worki ng procedure is the brake formi ng, because after the product laun ches, is the ano malous shape, therefore in time we who launches must use the special software to carry on the simulation to launch, after laun chi ng the size uses in the semifi ni shed materials the selectio n; This worki ng procedure n eeds to complete two partial curve, is V is curv ing, the curv ing fillet is R100; In desig ns kno ckouts time to guara ntee that some comp onents surface the work ing accuracy, we must do kno ckout some sizes and the components the coordination, goes against when as for does not cau