失效模式及其影响分析培训教材.pptxVIP

FAILURE MODE and EFFECTS ANALYSIS 失 效 模 式 及 其 影 响 分 析;FMEA Course Schedule;1INTRODUCTION TO FMEA; Car 2: No Major Break downs 非 主 要 的 破 损 Few failures 很 少 的 失 效;; QUALITY ENGINEERING TOOLS;What is a FMEA?;Effect of FMEA on Process and Design changes; TYPES of FMEA;Objective of FMEA;Types of Risks;Use of FMEA;;Reliability Investigation by Means of FMEA;Producibility Analysis by Means of FMEA;2PROCESS FMEA;FMEA for the Production Process;Failure mode;;Process FMEA Procedure;Step 1 -Establish Process Flow;Process Flow Chart (eg);Process Flow Chart (eg);;Step 2 - Analysis of the Process;Step3 -Establish purpose of each operation and the possible failure modes;MATERIAL;Potential Failure Modes;;Effects ( Process FMEA );Severity (Process-FMEA);;Potential Cause(s) of Failure;;Occurrence (P-FMEA);;Current controls;Detection (P-FMEA);;Step 4- Define the Weak Points;Risk Priority Number : (RPN) = Severity x Occurrence x Detection = RPN = S x O x D 1 RPN 1000 In themselves , absolute RPN numbers have no significance. They are only for ranking the failure causes, for corrective actions;RPN : Acceptance threshold;Step 5 - Establish Actions and Responsibilities; RPN acceptable? ;Choice of Corrective Actions;;Corrective Action Preference Hierarchy;FMEA;Real Life FMEA Exercise;3PRODUCT D-FMEA;Process FMEA vs Product D-FMEA;Process FMEA vs Product D-FMEA;Design FMEA;Design FMEA;Product Functions;Product Function Tree;Effects (D-FMEA);;Severity (D-FMEA);Occurrence (D-FMEA);Detection;Detection (D-FMEA);Detection (D-FMEA);4ORGANIZATIONAL ASPECTS OFFMEA;Organisational Aspects of FMEA;FMEA is a team effort covering all relevant disciplines FMEA sessions should not last longer than half a day The product FMEA should be focused on: - reliability (normal functioning) - producibility The process FMEA should be focused on: - process flow - manipulations of operator - deviations in material - transport - storage;FMEA : Critical Success Fa