SPC英文版教材-课件.pptxVIP

Module 3: Statistical Process Control (SPC) Methodology;;Contents;What is SPC?;What is Stability?;What is a Control Chart?;Control Limits;Control Chart Assumptions;Test for Control Chart Assumptions 假設;Select appropriate type of control chart to be used 選擇合適的管制圖型態 Gather data to establish the control chart. 收集數據建立管制圖 A minimum of 30 subgroups is required over a time frame as determined by the sampling plan. 抽樣計劃至少收集30組數據 Plot the data in time order on a Trend Chart 依序在趨勢圖上描點;Compute the control limits plot them on the trend chart 計算管制界線並畫在圖上 Outliers identification exclusion 超出點的確認與排除 Exclude the Out-of Control (OOC) points or outliers for which there are verified/confirmed special causes from the chart 由於顯示是特殊原因造成故將排除超出點 Re-compute the control limits, excluding the OOC points 重新計算管制界限 If there are fewer than 30 points remaining at any time, collect more data. It’s very important that the control limits are calculated using at least 30 subgroups. 若資料點少於30再繼續收集. 這是很重要的 ;Validate the computed control limits against data collected by re-plotting the control chart with data new control limits Do the limits detect known problems? 界限可以查覺已知的問題嗎? Are the limits too sensitive? Would they flag problems you do not know how to react to? 界限是否太敏感? 是否有問題你不曉得如何處理? Use the control limits established to monitor the critical parameter identified 使用建立的管制圖來追蹤確認重要參數 For each parameter, every machine should have a separate control chart with separately computed control limits 對每一參數, 每台機器應有一獨立的管制圖與管制界限;Control Chart Classifications 類型;;Why MR Method is used to determine Control Limits for Mean Variability (Range Standard Deviation) Chart?為什麼要使用移動全距方法?;Traditional vs. MR Method;X - S Chart Concept;Computing Control Limits for X - S Chart;Computing Control limits for X - S Chart; Compute the Control Limits: Draw the control limits on both the X - S chart respectively If LCL (S) 0, put as 0 or N/A;Observations;Open the dataset Thickness.jmp. ? 1. ? Compute the mean for each l