年产20000吨柠檬酸提取车间设计..pdf

摘 要 本文从柠檬酸及其用途，总体工艺建设方案，原料及其处理，发酵及醪液处理工艺， 粗提与精制工艺蒸发、结晶、分离、干燥等几个方面，简介工艺设计中的基本方法。在本 工程的设计中，原料处理及发酵工艺的确定。我设计了年产20000吨柠檬酸厂的提取车间， 完成了工艺流程和车间布置的设计。采用了玉米干法脱胚粉碎或薯干直接粉碎调浆、液 (玉米液化浆)压滤、低压连续喷射灭菌，液体深层发酵的工艺路线。在提取精制工艺方面， 本设计提取工艺仍采用钙盐提取的工艺路线。此法工艺成熟、原材料易得、操作方便、产 品质量稳定，而且总收率达到 80%-90%。设计中我尽量减少设备费用，充分提高设备和车 间空间的利用率，查阅了有关化工设备设计手册，并通过仔细计算，严格地选取设备。最 后绘制工艺流程图、提取车间设备布置图，编写了详细的设计说明书。 关键词 柠檬酸 提取 工厂设计 ： i Abstract In this paper, and the use of citric acid, the overa technology development programs, materials and processing, mash fermentation and processing technology, the crude and the refining process evaporation, crysta ization, separation, drying areas, briefing the basic method of process design. I designed annual output of 20,000 tons of citric acid plant extraction plant, completing the design process and plant layout. Uses dry germ of maize crushing or grinding mixing dry matter directly, liquefied (liquefied corn syrup) filter press, continuous low pressure spray sterilization, submerged fermentation process route. In the extraction and purification process, the extraction process of the design process is sti using calcium extraction line. This method is mature technology, raw materials readily available, easy to operate, stable product quality, and the tota yield of 80% -90%. I design to minimize equipment costs, maximize the utilization of equipment and workshop space, access to information on chemica equipment design manual, and through careful calculation and strict to select the device. Fina y, We wi drawing flow chart, extraction plant equipme