激光对中仪轴系.pptxVIP

激光对中仪轴系Three stages in Shaft Alignment第1页/共27页Pre-alignment stage粗调阶段Ensure the shafts are “in-the-ballpark”精调阶段使用百分表或激光系统?1999 Fixturlaser AB4.1 Pre-alignment Procedures第2页/共27页A. Off-site 准备B. 现场的视觉检查C. 现场的实施,过程 ?1999 Fixturlaser ABA. 准备, off-site第3页/共27页Saftey regulations?Working permits?Time limits for production stop?Alignment tolerances?Thermal Offsets?Available space?Shaft rotation?Shims size?Alignment system? Batteries?Specifications??1999 Fixturlaser ABB.现场的视觉检查On-site visual check第4页/共27页Machine, serial no.SafteyAvailable spaceFoundation conditionBed plate conditionBolt conditionAdjustment capabilityShims conditionLeaks?1999 Fixturlaser AB第5页/共27页C. Pre-Alignment Procedures “On-site actions”Machine temperatureGross soft footReplace old shimsCoupling assemblyMechanical loosenessRun outPipe strainFinal soft footRepeatability test?1999 Fixturlaser AB1. 机器温度第6页/共27页Measure the machine temperatureNever align during the cool-down processAlign in hot or cold conditions?1999 Fixturlaser AB第7页/共27页2. Correct gross soft footLoosen all mounting bolts.Find any loose shim packs.Correct by adding to loose shim packs.?1999 Fixturlaser AB3. 替换旧垫片Replace old shims第8页/共27页Replace old and rusty shims, new shims in stainless steel.Avoid ”home made” shims.No more than 3-4 shims under each foot.?1999 Fixturlaser AB4. Coupling assembly第9页/共27页Assembled according to supplier specification.Slightly loosen the bolts - minimize risk of hanging?1999 Fixturlaser AB6. Mechanical looseness第10页/共27页Check looseness in bearings, gears etc.Mount a dial indicator to the shaft/couplingTry to move the shaft by hand for example using a crowbar ?1999 Fixturlaser AB6. Check ”run out”第11页/共27页Run out is caused byEccentric couplings”Out of round” couplingsBent shafts?1999 Fixturlaser AB6.Check “run out”第12页/共27页Set up the dial indicatorThe dial indicator plunger contacts the hub or shaft to be checked.It is affixed to any point in space: the machine base,a bearing housing, the adjacent coupling