铝合金压铸常见问题及分析中英文对照版.pdfVIP

常见压铸模具生产问题及分析 The common production problem and analysis of die-casting moulds 压铸过程中金属液往外溅 ( 跑铝 ) 产生原因 The cause reason of molten metal splash when die casting. 1. 定模间合模不严密，间隙较大 Cover halves close imprecisely, and have big gap. 2. 锁模力不够 The mould clamming force is not enough. 3. 压铸机动，定模安装板不平行 The die casting machine is flexible ,and the mounting plate of cover half 〔fixed die 〕 is not parallel. 4. 支板跨度大，压射力致使套板变形，产生喷料。 Support span 〔跨度〕 is large, and the injection pressure 〔force 〕 bring about the cleading 〔保热套〔汽锅的〕；护罩；护壁板〔隧道的〕 〕deformation , engendering 〔使产生；〕产生 molten metal spouting 〔喷射〕 . 调整方法 method of adjustment reinstall the mould increase the mould clamming force 3. 调整压铸机，使动、定模安装板相互保持平行 adjust the die-casting machine, ensure the mounting plate of fixed die 〔cover half 〕 and moving die maintain mutual 〔共同的；相互的，彼此的〕 parallel 。 4. 在动模上增加支板， 增加套板的刚度。 Add support plate on the movable mould ， increase the stiffiness 〔硬、刚度，rigidity ，hardness 〕 of the cleading 影响压射头〔压力喷嘴〕使用寿命的因素，主要因素有： The factors influencing the working life of the pressure nozzle 〔喷嘴；管口； 鼻〕 jet ,main factors : 〔喷嘴〕本身的材料、质量； The material and quality of the nozzle jet 配合间隙； The fit clearance of the press charging 〔炉料；装料〕 barrel and jet nozzle 同心度； The concentricity of the mould and press charging barrel while installing 4. 冷却问题； cooling problem 优质压射头润滑油等。 Select and use the superior nozzle jet lube(lubrication) etc. 缺陷名：产品外表起皱 Defect name : surface wrinkling of the product 〔一〕病症：产品外表形成的不规那么褶皱，主要出现在壁较薄的前段局 部，如所示。 (1)Symptom: The irregular folds 〔皱褶；折痕〕 emerging on the surface of product ,main