DFMEA全解（齐全版的）.docxVIP

設計失效模式及效应分析 Design Failure Mode Effect Analysis (DFMEA) PAGE PAGE # PAGE PAGE # FMEA Definition / FMEA 定义 An FMEA can be described as a systemized group of activities intended to:失效模式及效应分析是一组有系统的行为，其目的是： Recognize and evaluate the potential failure of a product/process and its effects辨别与评估产品及其工艺的潜在 失效模式,以及由此产生的效应 Identify actions which could eliminate or reduce the chance of the potential failure occurring, and找出行动方案来避免潜在失 效的发生，或降低其可能性 Document the process将以上过程记录在案 Boundary Diagram FMEA Flow / FMEA 流程 Qualifies and clarifies the relationships between systems Interface Matrix Identifies and quantifies the strength of system interactions 矿 P-Diagram Identifies noise and control factors and error states 成 FMEA (with Robustness Linkage) Robustness Reliability Checklist Summarizes error states, noise factors, and associate design control Design Validation Plan (DVP) Magna Closures Required FMEA RelatedDocuments Boundary Diagram ? Interface Matrix P-Diagram ? DFMEA CC / SC / KC ? Process Flow Diagram Product Characteristic Matrix ? PFMEA FMEA Checklist ? DVPR A Boundary Diagram Example (U204 Liftgate Latching System)  PAGE PAGE # PAGE PAGE # Interface Matrix: Example of HeadLamp sBd 6usdo=5 An Interface Matrix Example (Headlamp) P: Physical touching E: Energy Exchange I: Information Exchange M: Material Exchange poo工 6U1O 工 dEG3 pOTDH dEB pcu①工 豆 S bq」o(d?m m 」oo① uuoo Apoco Grill Opening Panel -1 -1 -1 2 -2 Hood -1 -1 -1 -1 1 IWUU Headlamp Housing -1 -1 -1 J 2 Headlamp 2 -2 -1 2 Screw/Fastener Wiring/日ectrical Syslem Connector Body Numbers in each corner represent the above interface types, with value denoting the following: ?2: Interaction is necessary for function ?1: Interaction is beneficial; but not absolutely necessary for functionality 0: Interaction does not affect functionality -1: Interaction causes negative effects but does not prevent functionality -2: Interaction must be prevented to achieve functionality Negative values are analyzed