stt焊接工艺培训.pptx

STT焊接工艺培训会计学第1页/共87页 Basics 基本概念Neither CC Nor CV既不是恒流源也不是恒压源Based on interactive WAVEFORM CONTROL TECHNOLOGYTM基于交互式波形控制技术Based on High Speed Inverter Technology 基于高速逆变技术Precision Current Controlled Short Arc精密电流控制的短路过渡焊接第2页/共87页Advantages优点Low spatter 低飞溅量Low fume 低烟尘Low cost Gas 低气体成本Controlled Heat Input 可控制的热输入量All Position 可进行全位置焊接Good Fusion 良好的焊接成型Handles Poor Fit-up 适用较差的接头形式第3页/共87页Manual Welding: STT vs Short Arc 手工焊接: 表面张力过渡 vs 短路过渡Surface Tension Transfer表面张力过渡Standard GMAW标准的气保护焊接Traditional GMAW传统 气保护焊接第4页/共87页第5页/共87页STT Welding 表面张力过渡焊接第6页/共87页Robotics Welding: STT vs Short Arc 机器人焊接: 表面张力过渡 vs 短路过渡Standard GMAW标准的气保护焊接Surface Tension Transfer表面张力过渡What is GMAW? 什么是GMAW?第7页/共87页G.M.A.W = Gas Metal Arc Welding 熔化极气体保护焊接MIG/MAG Welding MIG/MAG 焊接MIG = Metal Inert Gas 惰性气体熔化极保护焊MAG= Metal Active Gas 活性气体熔化极保护焊Solid Wire with External Shielding Gas实芯焊丝和外部保护气体DC+ Polarity 直流正接第8页/共87页Overview of GMAW processes 气保护焊接工艺概述Consistent Voltage GMAW (CV) 恒压气保护焊接Pulse GMAW (MIG/MAG)脉冲气保护焊接STT (Surface Tension Transfer)表面张力气保护焊接第9页/共87页CV Power Source Output 恒压电源输出Welding Circuit Consists of CV Power Sources with a Wire Feeder 焊接回路由恒压电源和送丝机组成Voltage is Proportional to Arc Length 电压与电弧长度成正比Current Changes Dramatically to Maintain Constant Arc Length电流动态变化以维持恒定的电弧长度第10页/共87页Modes of Arc Transfer 熔滴过渡形式Conventional 常规形式Short Circuit (Short Arc) Transfer 短路过渡 Globular Transfer 滴状过渡Spray Transfer 喷射过渡Waveform Control Technology TM波形控制技术 Pulse Spray Transfer 脉冲喷射过渡Surface Tension Transfer 表面张力过渡第11页/共87页Short Arc Transfer 短路过渡 Low Voltages Low Amperages 低电压低电流Typically Smaller Wire Diameters 典型的小直径焊丝Typical Shielding Gases Include CO2 , 75/25 Ar/CO2 典型保护气体 100%CO2, 72/25 Ar/CO2The Wire Shorts to Workpiece. 焊丝与工件短路The Voltage = 0 电压为零The Amperage Accelerates Rapidly 电流快速增加Wire Breaks off Producing a Weld Bead and Spatter 焊丝断开产生焊缝和飞溅Short Arc Transfer 短路过渡第12页/共87页Short Arc Transfer 短路过渡第13页/共87页Advantages优点Limitations 缺点Low Heat Input 低热输入All Position Weldi