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How to Maintain Equipment for Companies to Get Maximal ProfitDong Liang, Ph.DRC Group Co., Ltd., Norway November 10 - 12, 1999Jinan, ChinaInternational Workshop on Plant Engineering ‘99 Jinan
Presentation Outline Overview of the Norwegian Oil IndustryGrowing demands for maintenanceRisk Based MaintenanceSystemization of Maintenance ProgramsContinuous Improvement of Maintenance ProgramsConcluding remarks7/12/20232
Oil Gas ProductionNorway is the world’s 2nd largest oil export countryAnnual oil production about 150 million ton and natural gas about 30 billion M3Over 80 offshore drilling and production platforms in operation7/12/20233
Norwegian Continental Shell7/12/20234
OperationFirst well was drilled in 1966Currently 9 operators and 18 partner licensee companiesStatoil is the national oil company and is involved in every production operation7/12/20235
ChallengesHigh production costs due to harsh offshore environmentHigh exploration costsHigh investmentHigh safety / environment requirements High operation / logistics costsHigh labor costTurbulent oil priceSerious competition7/12/20236
Growing Demands for MaintenanceIn compliance with statutory laws, regulations, and requirementsHigh equipment reliability: health, safety, and environment High equipment availability - productivityHigh product qualityReduction of maintenance costs7/12/20237
Maintenance Technology DevelopmentChange of maintenance strategyRisk Based MaintenanceSystemization of maintenance programsContinuous improvement of maintenance programs7/12/20238
195019601970198019902000BreakdownFixed Interval PMRCMCBMTPMDevelopment of Maintenance StrategyRBM7/12/20239
Risk Based MaintenanceConcept: Maintenance strategy and effort depend on equipment / component risksWhy ? Risk AssessmentRisk = Consequence * ProbabilityConsequences:Health and safetyEnvironmentDeferred production / serviceMaterial damages7/12/202310
An Important Concept- Maintenance Related CostsDirect costs:Routine services (CBS)Predictive Preve
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