多硬度拼接淬硬钢模具的铣削特性研究的中期报告.docx

多硬度拼接淬硬钢模具的铣削特性研究的中期报告 多硬度拼接淬硬钢模具的铣削特性研究的中期报告 摘要： 本文研究了多硬度拼接淬硬钢模具的铣削特性，采用铣削实验和有限元模拟相结合的方法，分析了不同硬度区域对铣削力和表面质量的影响，并提出了优化方案。 实验结果表明，不同硬度区域对铣削力和表面质量影响显著，高硬度区域的铣削力明显增大，而表面粗糙度和平均表面高度则略有增加。有限元模拟结果表明，高硬度区域的应力和变形集中在该区域并持续存在，而低硬度区域的应力和变形则更容易分散和释放。优化方案包括减少高硬度区域的硬度差异，改变切削条件以减少铣削力和改善表面质量，加工顺序和刀具路径的优化等，可以减少高硬度区域的铣削力和改善表面质量，从而提高多硬度拼接淬硬钢模具的加工效率和质量。 关键词：多硬度拼接；淬硬钢模具；铣削特性；铣削力；表面质量 Abstract: This paper studies the milling characteristics of multi-hardness spliced quenched and hardened steel molds. By combining milling experiments and finite element simulations, the influence of different hardness regions on milling force and surface quality is analyzed, and optimization schemes are proposed. The experimental results show that different hardness regions have a significant impact on milling force and surface quality, the milling force of the high hardness region increases significantly, while the surface roughness and average surface height only increase slightly. The finite element simulation results show that the stress and deformation of the high hardness region are concentrated in that area and continue to exist, while the stress and deformation of the low hardness region are easier to disperse and release. The optimization scheme includes reducing the hardness difference in the high hardness region, changing the cutting conditions to reduce milling force and improve surface quality, optimizing the processing sequence and tool path, etc., which can reduce the milling force of the high hardness region and improve surface quality, thereby improving the efficiency and quality of multi-hardness spliced quenched and hardened steel molds. Keywords: multi-hardness splicing; quenched and hardened steel molds; milling characteristics; milling force; surface quality