双面组合铣床液压系统设计.doc

双面组合铣床液压系统的设计 摘 要 本双面组合铣床是从德国引进的抬起运输通过式气缸体铣钻自动生产线中一台专用加工设备，用于某轿车汽油发动机气缸体上发动机气缸体上发动机安装结合面、汽油泵及机油过滤器结合面、发动机安装结合面等部位的铣削加工。 本次设计液压系统步骤为明确设计要求进行工况分析、初定液压系统的主要参数、拟定液压系统原理图、计算和选择液压元件、估算液压系统性能、绘制工作图和编写技术文件。 本次设计采用高低压双泵供油。实现了液压泵与负载要求的流量匹配，在传递动力的同时，提高了系统的传动性能和效率，因而是一个节能液压系统。相互并联的各个回路中的电磁换向阀的进油路与总的回油路相连。各泄油口与总的泄油回路相连，故各回路中进油、回油及泄油互不干扰，通过在各路上设置单向阀，以分割回路，达到防止回路间相互干扰的目的。采用带阻尼器的Y型中位机能电磁换向阀，减小了换向冲击，提高了换向平稳性。由电气行程开关作为系统中各换向阀的信号源。故本系统基本上是一个行程控制多缸顺序动作系统，位置和行程调整方便，电气互锁动作可靠。该组合机床及其液压系统运行平稳，振动、噪声及温升较小，工作可靠。 关键词：双面组合铣床；液压系统；设计 Abstract The double-sided milling machine is a special processing equipment,which is used in an automatic production line of Milling and Drilling passed by the lift transport cylinder block from Germany. It can be used in the milling of the surface of engine mounting junction, fuel pump and oil filters junction, engine installation junction and so on. the steps?，which is needed in the design of the?hydraulic system?,are clear?to the requirements of design and working conditions,choose the main parameters of?the hydraulic system initially?,make an initial draft of hydraulic system?schematics, calculation and?selection?of hydraulic components,estimate the efficiency of hydraulic?system, working drawings?and?drawing?preparation of technical documents. The design uses double pump to produce a high and low pressure oil. To achieve the pump and required load in flow matching, while in the transmission power to improve the performance and efficiency of the transmission system, which is an energy-efficient hydraulic system. The oil return line is connected to the total of the electromagnetic valve of each parallelled individual oil loop . The total of the drain port is connected to the drain circuit, and therefore the inlet of the circuit, the drain back to the oil and non-interfering, in all the way through a one-way valve to split the circuit, to prevent mutual interference between circuits.Used with a Y-type damper median function solenoid valve, reducing the commutatio