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4.1Calculationinterfacesandflankgeneration
Forthegenerationofbevelgearflankgeometr,ythebasicgearcuttingmodelisprepared
inaformwellsuitedforadaptationtotheknownbevelgearmachines.Figure3illustratestheconfigurationofthecoordinatesystemsofthebevelgearcuttingmodelforsimulationofGleasonmachines.
Inordertoassureauser-friendlydatatransferbetweendesignprogramandbevelgearcalculationprogram,astandardizedinterfacewasdevelopedwhich,inadditiontotherequiredorganizationcodes.consistssubstantiallyofthecoordinatesandinterrelationshipsofthefictitiousbasicgearmachine.
Forflankgeneration,theworkgearisdescribedinSystemXl.Y1.Z1(Figure3);SystemX8,Y8,Z8carriesthecutterheadwhich.inturn,canrotatearoundthegeneratingcradleaxis(SystemX4,Y4.Z4).Thedisplacingability(therotationalabilityofthecoordinatesystems)enablefirstlythestaticsettingofthis“gearmachine”accordingtothemachinesettingsheets,andsecondly,themovementsduringcutting.Inadditiontoindexing,generating,andcuttermovements,nonlinearextramotions(helicalmotions)arealsopossibledependingonthegeneratingmotionorcutterheadrotation.
Ifonemovesthemachinekinematicsinthecomputerreconstructionawayfromthecutterheadinsmallsteps,sothatanaturalflankgriddevelopsintheworkgearaxisintersectionplane.Thecolumnsofthegridrepresenttheangularbladepositionsandthelinesofthegridrepresentthebladepoints.
Throughanappropriateselectionoftheblade-anglesettingsandthegeneratingpointsalongthecuttingedge,itispossibletodetermine,withnearlyanydesiredprecision,thecoordinatepointsoftheselectedflankgrid(whichisnormallynotidenticalwiththenaturalgrid)inasecondgeneratingphase(Figure4).Thefinalresultofthegeneratingprogramisaspatialnetworkofflankpoints,withflanknormals,whichdescribestheentiregenerate
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