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IBM’sQualityEarlyWarningSystem
EarlierandMoreDefinitiveProblemDetection
preparedforAPTLDTechnicalLecture2014-03-10
IntegratedSupplyChainEngineering
AgendaWhatistheQualityEarlyWarningSystemAlgorithmOverviewCommercialization
3ISCEngineeringQEWSisanenterprise-levelsolutionwhichusesuniqueIBMtechnologytodetectandprioritizequalityproblemsandparametricshiftsearlierandmoredefinitivelythan
canbedoneusingtraditionaltechniquesofstatisticalprocesscontrol.QEWSanswersthequestion:WhatistheIBMQualityEarlyWarningSystem?Hasanythingchangedenoughtorequireaction?
4ISCEngineeringSPCcharts:Whichonesrequireattention?
5ISCEngineeringQEWSmakeschangesvisible
6ISCEngineeringQEWSDemonstrationResults:EarlierDetectionThischartshowsQEWSanalysisresultsforthesamesetofdataasabove.Thex-axisisalignedintimetothechartabove.QEWSalertswhenthecumulativeevidencecrossesabovethehorizontalthresholdline(inblack.)Inthiscase,QEWSalerted8weeksearlierthanSPC.ThischartshowsSPCanalysisresultsforasetofyielddata.SPCalertswhenapointfallsoutsidethecontrollimits(attheextremeright-handsideofthechart.)1stQEWSalert1stSPCalert8weeks
7ISCEngineeringQEWSDemonstrationResults:DefinitiveDetection1stQEWSalertcontinuingalertsmountingevidence1stSPCalertnoSPCalerts2ndSPCalertForthesamedataasabove,QEWSalerts,thenstaysinalertmode(abovethehorizontalblackthresholdline.)Thepositiveslopeofthecumulativeevidencelineindicatesthequalityproblemisgettingworse.Fromthefirstalertonward,QEWSpresentsaclearmessagethatactionshouldbetaken.Forthissetofdata,SPCalertsonce,thendoesnotalertagainuntilmanypointslater.Manyengineerswoulddismissthefirstalertasananomaly,andnottakeactionuntilthesecondalert.
8ISCEngineeringQEWSAnalysisCapabilitiesModuleExamplesTypicalApplicationsAttr
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