漏磁探伤规律用于油气管道的缺陷检测.docxVIP

技术纵藕毕建伟：漏磁探伤规律用于油气管道的缺陷检测

漏磁探伤规律用于油气管道的缺陷检测

毕建伟

摘要：油气管道在服役过程中会产生某些类型的缺陷，根据缺陷性质和产生的部位，采用超声、磁粉、涡流、漏磁等无损检测方法对管道缺陷进行检测，其中漏磁检测是比较好的检测方法，可检测管体的裂纹、孔洞、磨损等缺陷。通过探测漏磁场来获取缺陷漏磁场的量值，从而可对缺陷进行量化，实现缺陷识别智能化。漏磁探伤有以下规律性：同等大小的缺陷，上端距工件表面距离越近，产生的漏磁场越大；缺陷方向越接近垂直于磁场方向，漏磁场越大；同样宽度的缺陷，如果深度不同，产生的漏磁场不同。对检测波形进行分析，验证了漏磁检测的规律性，为实施油气管道整体评价提供了依据。

关键词：油气管道；缺陷；漏磁检测；油气管道分级；规律性Doi:10.3969/j.issn.1006-6896.2016.2.029

DefectDetectionofOilandGasPipelinesbyMagneticFluxLeakageTesting

BiJianwei

Abstract:Sometypesofdefectswillbeproducedintheserviceofoilandgaspipelines.Defectsaredetectedbyultrasonic,magneticpowder,eddycurrent,magneticfluxleakageandothernondestructivetestingmethodsaccordingtothenatureofthedefectsandthepartsproduced.Themagneticfluxleakagedetectionmethodcandetectthecrack,hole,wearandotherdefectsofthepipebody.Bydetectingtheleakagemagneticfield,thevalueofthemagneticfluxleakagefieldcanbeobtained,andthedefectscanbequantified,andtheintelli-gentofthedefectidentificationcanberealized.Magneticfluxleakagetestinghasthefollow-ingrules:Thesamesizeofthedefect,theupperendofthedistancefromthesurfaceoftheworkpiececloser,resultinginleakageofmagneticfield,themoreclosetothedirectionofthedefectperpendiculartothedirectionofthemagneticfield,thelargertheleakagefield;

Thesamewidthofthedefect,ifthedepthofthedifferent,resultingfromtheleakageofmagneticfieldisdifferent.Throughtheanalysisofthetestwaveform,thethreerulesofthemagneticfluxleakagedetectionareverified,whichprovidesabasisfortheimplementationoftheoverallevaluationoftheoilandgaspipeline.

Keywords:oilandgaspipelines;defect;magneticfluxleakagetesting;classificationofoilandgaspipelines;regularity

在油田生产作业中，油气管道服役条件