电气工程及其自动化毕业论文-基于PLC的高空作业车电控系统设计.doc

基于PLC的高空作业车电控系统设计

摘要

高空作业车由起重机械发展而来，是将工作人员和装备运送到特定的高度并进行作业的一种电力设备。本文分析国内外的技术要求和达到的目标，指出我国高空作业车发展的方向和前景。

高空作业车具有地面转台和高空工作平台两个结构上比较分离的系统，本文采用两个S7-200CPU226可编程控制器、一台电脑和MCGS模块搭建硬件系统，两个PLC控制器分别安装在作业车转台和工作平台上。控制器采集控制面板的指令信号，如各类传感器信号、执行元件的动作、指示灯信号等，经过运算功能传输给控制器，控制器再控制比例阀、电磁阀等执行元件。

根据高空作业车的实际作业情况，分析其作业要求，设计各个模块控制方案，然后设计作业车工作的流程图，编写梯形图语言，采用MCGS组态软件对高空作业车电控系统的作业过程进行监控，当作业到达规定限位时，其对应的限位开关作用，电铃报警同时对应的指示灯闪烁，提醒作业人员采取相关措施，提高了作业的安全性、可靠性。

关键词:高空作业车；PLC；MCGS

ABSTRACT

Overheadworkingtruckevolvedbytheliftingmachineryisapowerfacilityoperationwhichmakesstaffandequipmentreachtoaspecificheight.Thispaperanalyzesthetechnicalrequirementsandachievementsathomeandabroad,whichpointsoutthedirectionandprospectsofthedevelopmentofaerialvehicles.

Overheadworkingtruckisdesignedbytwoseparatesystems,includingagroundturntableandaerialworkplatform.ThispaperbuildsupthehardwaresystembytwoS7-200CPU226programmablecontrollersinstalledonthegroundturntableandworkingplatform,acomputerandtheMCGSmodulestructures.Controllerscollectthecontrolsignalsfromcontrolpanelssuchasallkindsofsensorsignals,theactionofactuators,lightsignalsandsoon.Thesignalswerecomputedandtransferredtothecontrollerthatcontrolsproportionalvalve,solenoidvalveactuatorsandsoon.

Accordingtotheactualsituationoftheoverheadworkingtruck,firstly,afteranalyzingthedemandoftheoperation,thispaperdesignseachmodulecontrolscheme.Andthen,itcarrysouttheoperationworkflowchartandladderdiagram.Lastly,MCGSconfigurationsoftwareisusedtomonitortheprocessofelectroniccontrolsystemintheaerialworktruck.Whatismore,iftheoverheadworkingtruckreachesthespecifiedlimit,thecorrespondingelectricbellwillalarmandatthesametime,lightwillflash,whichremindsworkerstotakerelevantmeasurestoimprovethesafetyandreliabilityoftheoperation.

Keywords：Overheadworkingtruc