复杂厚板钢结构焊接裂纹分析及对策.pdfVIP

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复杂厚板钢结构焊接裂纹分析及对策

朱瑞峰，张俊宝，吴崇志，丛大志

（上海核工程研究设计院股份有限公司，上海200233）

摘要：在现代发电站结构设计中，通常采用钢结构和钢板−混凝土结构形成主体结构，通过协同作用实现建筑抗震，整个施工过

程涉及大量的钢结构焊接工作。大厚板、复杂节点、空间受限等问题导致钢结构焊接出现了冷裂纹和层状撕裂问题，这些问题

的起因既有预热、后热、焊接热输入控制等焊接工艺本身的问题，也有焊接接头布置及坡口设计不当的问题。该研究针对这些

问题的起因进行了深入分析，采取了针对性措施改进加热方式、控制焊接热输入和优化焊接接头，解决了上述焊接裂纹问题。

该研究积累的经验和提出的改进措施不仅对发电站的复杂厚板钢结构焊接有直接指导作用，对其他行业钢结构的焊接也有一

定的借鉴作用。

关键词：钢结构焊接；冷裂纹；层状撕裂；对策

中图分类号：TG457.5文献标识码：Adoi：10.12073/j.hj.20230411002

Analysisandcountermeasuresofweldingcracksincomplexthickplatesteelstructures

Zhu

Ruifeng,

Zhang

Junbao,

Wu

Chongzhi,

Cong

Dazhi

(Shanghai

Nuclear

Engineering

Research

Design

Institute

Co.,

Ltd.,

Shanghai

200233,

China)

Abstract：In

the

design

of

modern

power

station,

steel

structure

and

steel

plate-concrete

combined

structure

were

usually

used

to

form

the

main

structure,

which

realized

seismic

resistance

through

mutual

effect.

The

whole

construction

process

of

steel

structure

involved

a

lot

of

welding

work.

Cold

cracking

and

lamellar

tearing

were

found

in

welding

of

steel

structure

due

to

problems

such

as

thick

plates,

complex

joints

and

limited

space.

Causes

of

welding

cracks

were

not

only

problems

of

welding

process

such

as

preheating,

post

heating

and

welding

heat

input

control,

but

also

problems

of

improper

joint

layout

and

groove

design.

In

this

study,

causes

of

welding

cracks

were

deeply

analyzed,

and

specific

countermeasures

were

taken

to

improve

heating

method,

control

welding

heat

input

and

optimize

welded

joint,

so

as

to

eliminate

welding

cracks.

Experience

accumulated

in

this

study

and

improvement

countermeasures

proposed

not

only

have

di