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MaterialRequirementsPlanningChapterTwenty-OneCopyright?2021byTheMcGraw-HillCompanies,Inc.Allrightsreserved.McGraw-Hill/Irwin
LearningObjectivesLO21–1:Explainwhatmaterialrequirementsplanning(MRP)is.LO21–2:UnderstandhowtheMRPsystemisstructured.LO21–3:AnalyzeanMRPproblem.LO21–4:EvaluateandcompareMRPlot-sizingtechniques.21-2
EnterpriseResourcePlanning(ERP)andMaterialRequirementsPlanning(MRP)ERP–acomputersystemthatintegratesapplicationprogramsinaccounting,sales,manufacturing,andtheotherfunctionsinafirmMRP–ameansfordeterminingthenumberofparts,components,andmaterialsneededtoproduceaproduct21-3
MaterialRequirementsPlanning(MRP)ThelogicthattiesproductionfunctionstogetherfromamaterialplanningandcontrolviewAlogical,easilyunderstoodapproachtotheproblemofmanagingtheparts,components,andmaterialsneededtoproduceenditemsHowmuchofeachparttoobtain?Whentoorderorproducetheparts?DependentdemanddrivestheMPRsystem21-4
MRPApplicationsandBenefits21-5
MasterProductionSchedulingThemasterscheduledealswithenditemsandisamajorinputtotheMRPprocess.Allproductionsystemshavelimitedcapacityandlimitedresources.Theaggregateplanprovidesthegeneralrangeofoperation;themasterschedulermustspecifyexactlywhatistobeproduced.Todetermineanacceptablefeasiblescheduletobereleasedtotheshop,trialmasterproductionschedulesaretestedusingtheMRPprogram.21-6
MasterProductionSchedulingWeekAggregateplanshowsoverallquantitiestoproduce–withoutspecifyingtype.MPSshowsquantitiesofeachtype,withinformationabouttheproductiontimeframe.21-7
TimeFencesChangestoproductionplannotallowedLimitedchangestoproductionplanallowedAnychangestoproductionplanallowed21-8
MRPSystemStructureMRPsysteminputsMRPsystemoutputs21-9
ProductDemandSourcesCustomers–specificordersplacedbyeitherexternalorintern
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