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ServiceManual
FullerMid-RangeTransmissions
TRSM0130
October2007
FS-4005A
FS-4005B
FS-4005C
FS-4205A
FS-4205B
FS-4205C
FS-5005A
FS-5005B
FS-5005C
Forpartsorservicecallus
ProGearTransmission,Inc.
1(877)776-4600
(407)872-1901
parts@
906W.GoreSt.
Orlando,FL32805
AWARNING
Beforestartingavehiclealwaysbe
seatedinthedriversseat,placethe
transmissioninneutral,setthepark-
ingbrakesanddisengagetheclutch.
Beforeworkingonavehicleplacethe
transmissioninneutral,setthepark-
ingbrakesandblockthewheels.
Beforetowingthevehicleplacethe
transmissioninneutral,andliftthe
rearwheelsoffthegroundordiscon-
nectthedrivelinetoavoiddamageto
thetransmissionduringtowing.
TABLEOFCONTENTS
FOREWORD2
MODELDESIGNATIONSANDSPECIFICATIONS3
LUBRICATION4
OPERATION6
POWERFLOW7
TORQUERECOMMENDATIONS8
PREVENTIVEMAINTENANCE10
PRECAUTIONS
DISASSEMBLY12
INSPECTION12
REASSEMBLY14
DISASSEMBLYANDREASSEMBLY-SHIFTINGCONTROLS
GEARSHIFTLEVERHOUSINGASSEMBLY15
SHIFTBARHOUSINGASSEMBLY18
REMOVAL-YOKEANDCLUTCHHOUSING27
DISASSEMBLY-TRANSMISSION29
REASSEMBLY-TRANSMISSION43
INSTALLATION-CLUTCHHOUSING57
INSTALLATION-SHIFTINGCONTROLS58
OPTIONS59
FOREWORD
Thismanualisdesignedtoprovidedetailedinformationdisassembly,andreassemblyonpage15.Instructions
necessarytoserviceandrepairtheEaton@Fuller@forinstallationareonpage58.ServiceManuals,
Transmissionlistedonthecover.IllustratedPartsLists,DriversInstructions,andother
AsoutlinedintheTableofContents,themanualisformsofproductserviceinformationf
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