基于机器视觉的SMD共面性检测技术研究与应用.pdf

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基于机器视觉的SMD共面性检测技术研究与应用

Abstract

IntheproductionprocessofPCBsurfacemounting,processdefectsoccurinSMDdue

tosecondaryscreening,transportation,formingandotherfactors.Inordertoensurethe

qualityofPCBmountingandhighreliabilityofproducts,itisnecessarytoconduct

coplanaritydetectionofSMDbeforemounting.Thetraditionalmanualvisualdetection

methodhasthedisadvantagesoflowefficiency,unquantifiedprocessindexandweakprocess

guidance,soitcannotmeettherequirementsofhighefficiency,highreliabilityandhigh

precisiondetectionofSMDinthecurrentelectricalassemblyworkshop.Thispaperaimsto

studyasetofSMDcoplanaritydetectionsystembasedonmachinevision,andmainly

completesthefollowingwork:

(1)Throughtheinvestigationoftheapplicationintheelectricalassemblyworkshop,the

characteristicsofthepackagingtypeofsurfacemountdeviceswereanalyzed,andthe

coplanardetectionindexwasquantifiedaccordingtotherequirementsofprocessdefect

detection.

(2)Thispaperintroducesthecurrentresearchstatusofmainstreamcoplanaritydetection

technologies,analyzestheiradvantagesanddisadvantages,anddeterminesthecoplanarity

detectionsystembasedon3Dcamera.

(3)Thehardwarestructureandworkflowoftypicalmachinevisionsystemareanalyzed.

Bystudyingthecameraimagingprinciple,thecameraselectioniscompleted.Byanalyzing

theprincipleofSMDcoplanardetection,therealizationschemeofSMDcoplanardetectionis

determined,andthedetectionalgorithmmoduleisdesignedbyusingimageprocessing

technology.BasedonMicrosoftVisualStudiodevelopmentplatform,throughC#

developmentlanguageandOpenCV.NETpackagelibrary,thedevelopmentofdetection

algorithmeachmodule.FinallyrealizeSMDcoplanardefectdetectionfunction.

(4)Completethecalibrationofthecamera,t

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