5052铝合金搅拌摩擦焊的材料流动数值模拟.pdfVIP

《热加工工艺》2022年3月第51卷第5期

•焊接技术•

5052铝合金搅拌摩擦焊的材料流动数值模拟

文旭峰，苗臣怀，曹丽杰，吴晓虎

(上海工程技术大学机械与汽车工程学院，上海201620)

摘要：采用Abaqus软件，基于ALE(任意拉格朗日-欧拉)方法建立5052铝合金搅拌摩擦焊的有限元模型，利用

粒子追踪手段对5052铝合金搅拌摩擦焊接过程中的材料流动进行模拟。结果表明：前进侧材料随轴肩转动进入后退

侧，而后退侧材料却不会进入前进侧；上表层材料和下表层材料不会离开各自表面层，而后退侧的中间层材料在轴肩带

动下进入上表层；随转速增加材料流动性增强。模拟以及试验结果均表明，与平轴肩相比，在相同焊接参数下，凹轴肩能

更有效避免接头产生孔洞缺陷。

关键词：搅拌摩擦焊;材料流动；缺陷预测

DOI:10.14158/j・cnki.1001-3814.

中图分类号：TG45319文献标识码：A文章编号：1001-3814(2022)05-0105-05

NumericalSimulationonMaterialFlowduringFrictionStirWelding

of5052AlAlloy

WENXufeng,MIAOChenhuai,CAOLijie,WUXiaohu

(SchoolofMechanicalandAutomotiveEngineering,ShanghaiUniversityofEngineeringScience,Shanghai201620,China)

Abstract:Thefiniteelementmodelof5052AlalloyfrictionstirweldingwasestablishedbyusingAbaqussoftware

basedonALE(arbitraryLagrangian-Eulerian)method,andthematerialflowintheprocessof5052Alalloyfrictionstir

weldingwassimulatedbyparticletrackingmethod.Theresultsshowthatthematerialintheadvancesideenterstheretreat

sidewiththerotationoftheshoulder,butthematerialintheretreatsidewillnotentertheadvanceside.Theupperandlower

surfacematerialswillnotleavetheirrespectivesurfacelayers,whilethemiddlelayermaterialsentertheuppersurfacelayer

drivenbytheshaftshoulder.Withtheincreaseofrotationspeed,thematerialflowabilityincreses.Thesimulationandtest

resultsshowthatcomparedwiththetoolwithsmoothshoulder,thetoolwithconcaveshouldercaneffectivelyavoidthehole

defectsofthejointunderthesameweldingparameters.

Keywords:frictionstirwelding;materialflow;defectpredi