6010铝合金电阻步进缝焊温度场数值模拟.pdfVIP

HotWorkingTechnology2018，Vo1．47，No．15

6010铝合金电阻步进缝焊温度场数值模拟

钟文，项辉宇，冷崇杰

(北京工商大学材料与机械工程学院，北京100048)

摘要：采用Abaqus软件对电阻步进缝焊连续3个焊点的温度场进行了数值模拟，研究了焊点成型过程中熔核

区、热影响区、母材区和相邻焊点之间重叠区域的温度场变化特征以及前焊点对后焊点成型过程的影响规律，在此基础

上进一步研究了焊接参数对焊点成型形状的影响。结果表明，焊接过程中焊点不同区域的温度场分布和温度变化趋势

不一致，重叠区在焊接极短时间内温度梯度变化复杂；因前焊点的预热作用，后焊点的最高温度、熔核长度、重叠量以及

熔深受前焊点的影响明显；加大焊接电流或延长通电时间在使熔深加大的同时可以获得成型形状更为平直的焊点，通

电时间对熔深的影响大于焊接电流。

关键词：电阻步进缝焊；温度场；数值模拟

DOI：10．14158~．cnki．1001-3814．2018．15．049

中图分类号：TG457．14文献标识码：A文章编号l1001．3814(2018)15-0188—07

TemperatureFieldNumericalSimulationof6010AluminumAlloy

ResistanceStep-by-stepSeamWelding

ZHONGWen．XIANGHuiyu．LENGChongjie

(SchoolofMaterialsandMechanicalEngineering，BeijingTechnologyandBusinessUniversity，Beijing100048，China)

Abstract：Thetemperaturefieldofthreecontinuousweldingspotsbyresistancestep-by-stepseamweldingwassimulated

byusingAbaqussoftware．Thechangecharacteristicsofthetemperaturefieldinhtenuggetzone，theheataffectedzone，the

basemetalzoneandhteoverlapzonebetweenadjacentsolderjointsinthesolderjointsformingprocess，andtheinfluenceof

rfontsolderjoint0nthefomringofrearsolderjointwerestudied．Basedonthis，theinfluenceofweldingparametersonthe

fomringshapeofthesolderjointwasfurtherstudied．Theresultsshowthatthedistributionoftempera~xefieldandthechange

trendoftemperatureindifferentregionsofthesolderjointduringweldingprocessareinconsistent，andhteoverlapzonehasa

complextemperaturegradientchangeduringveryshortweldingtime．Duetohtepre—heatingeffectoftherfontsolderjoint，

themaximumtemperature，thelengthofthenugget，theoverlapamountandthedepthofufsionofthererasolderjointare

obviouslyaffectedbytherfontsolderjoint．Straightsolderjointcanbeobtainedbyincreasinghteweldingcurr