6061-T6铝合金静止轴肩FSW接头的工艺研究.pdfVIP

HotWorkingTechnology2022,Vol.51,No.21

FSW

6061-T6铝合金静止轴肩接头的工艺研究

朱栋，韩振宇1，刘春景，王生友，费凡1，黄体方2

(1.上海凌云工业科技有限公司，上海201708;2.昆山哈工万洲焊接研究院有限公司，江苏苏州215300)

摘要：采用机器人静止轴肩搅拌摩擦焊对3mm厚的6061-T6铝合金板进行焊接，在保持转速3000r/min、焊速

1500mm/min和倾角2°不变的情况下，通过预设搅拌头偏移量和接头间隙模拟实际工况。结合显微组织分析和力学性

能测试，探究不同工况对焊缝成形、接头组织和力学性能的影响。结果表明，搅拌针偏向后退侧焊接可以获得较高强度

的接头，间隙量为0.2、0.4mm时接头抗拉强度可以达到母材70%以上，间隙为0.6mm时焊接接头内部容易出现隧道

缺陷。

关键词：静止轴肩搅拌摩擦焊；6061铝合金；显微组织；力学性能

D0I:10.14158/ki.1001-3814

中图分类号：TG453.9文献标识码：A

StudyonProcessof6061-T6AluminumAlloyStationaryShoulder

FrictionStirWeldedJoints

ZHUDong,HANZhenyu,LIUChunjing,WANGShengyou,FEIFan,HUANGTifang?

(1.ShanghaiLingyunIndustrialTechnologyCo.,Ltd.,Shanghai201708,China;2.KunshanHagongWeldingResearch

InstituteCo.,Ltd.,Suzhou215300,China)

Abstract:6061-T6aluminumalloysheetswith3mmthicknesswereweldedbyrobotstationaryshoulderfrictionstir

weldingtechnology.Theactualworkingconditionsweresimulatedbypresettingtooloffsetandthejointgapunderthefixed

weldingparametersof3000r/min,1500mm/minandinclinationangleof2°.Theeffectsofdifferentparametersontheweld

forming,jointmicrostructureandmechanicalpropertieswereinvestigatedbymicrostructureanalysisandmechanical

propertiestesting.Theresultsshowthattheweldedjointswithhighstrengthcanbeobtainedbytooloffsettingtoretreating

side.Whenthegapis0.2,0.4mm,thetensilestrengthoftheweldedjointscanreachmorethan70%ofthebasematerial,and

whenthegapisO.6mm,tunneldefectsarefoundintheweldedjoints.

Keywords:stationaryshoulderfrictionstirwelding;6061aluminumalloy;microstructure;mechanicalprope