6061铝合金铸坯热辗扩工艺模拟与试验研究.pdfVIP

《热加工工艺》2022年11月第51卷第21期

锻压技术

6061铝合金铸坏热辗扩工艺模拟与试验研究

杨超，秦芳诚，齐会萍，刘崇宇！，元海全1

(1.

摘要：基于ABAQUS/Explicit平台，对6061铝合金环形铸坏热辗扩成形过程进行热力耦合模拟，分析环形坏

热辗扩成形过程应变场、温度场及力能参数变化规律。着重探讨芯辊进给速度、初始辗扩温度和摩擦因子对环件成

形过程的影响。结果表明：当进给速度增加时，环件温度、辗扩力和辗扩力矩增加，内、外表层应变降低，中层增大；当

初始辗扩温度升高时，环件温度增加，应变、辗扩力和辗扩力矩降低；当摩擦因子增大时，应变稍微降低，对温度影响

较小，辗扩力和辗扩力矩增加。环件内、外层晶粒尺寸比中层细小，外层晶粒略小于内层；环件的抗拉强度、屈服强度

和伸长率分别达到320MPa、285MPa和15%。

关键词：6061铝合金；环形铸坏热扩；数值模拟

D0I:10.14158/ki.1001-3814

中图分类号：TG335文献标识码：A

SimulationandExperimentalResearchonHotRingRollingProcess

of6061AluminumAlloyCasting

Blank

YANGChao,QINFangcheng,QIHuiping,LIUChongyu,QIHaiquan

(1.CollegeofMaterialsScienceandEngineering,GuilinUniversityofTechnology,Guilin541004,China;2.Schoolof

MaterialsScienceandEngineering,TaiyuanUniversityofScienceandTechnology,Taiyuan030024,China)

Abstract:BasedontheABAQUS/Explicitplatform,thethermo-mechanicalcouplingsimulationofhotringrolling

processofa6061aluminumalloyringcastingblankwascarriedout,andthechangelawofthestrainfield,temperaturefield

andforce-energyparametersofannularbilletduringhotringrollingwasanalyzed.Theeffectsofmandralsfeedingspeed,

initialrollingtemperatureandfrictionfactorontheformingprocessoftheringpartsweremainlydiscussed.Theresultsshow

thatwhenthefeedrateincreases,thetemperature,rollingforceandrollingtorqueoftheringpartsincrease,thestrainofinner

andouterlayersdecreases,andthemiddlelayerincreases;Whentheinitialrollingtemperatureincreases,theringtemperature

increasesandthestrain,rollingforceandrollingtorquedecrease;Whenthefrictionfactorincreases,