铝合金T形对接接头根部缺陷分析.pdfVIP

第54卷第7期热加工工艺SSN1001-3814

2025年4月HotWorkingTechnologyCN61-1133/TG

DOI:10.14158/j.cnki.1001-3814.

http://www.rjrjggy@

铝合金T形对接接头根部缺陷分析

崔云龙,汪认,何建英,张仁航

(中车青岛四方机车车辆股份有限公司,山东青岛266111)

摘要院铝合金T形对接接头存在一种根部缺陷袁通过对缺陷的外观特征尧金相组织尧断口形貌进行分析袁确定该缺

陷是一种氧化物夹杂遥坡口背面的氧化铝薄膜受焊接热作用软化变形曰坡口间隙处出的熔池产生波动将氧化铝薄膜

卷入其中曰在冷却过程中氧化铝薄膜随着熔池的收缩而被拉长袁形成氧化物夹杂遥将坡口间隙调整为3～4mm并添加

永久性衬垫袁或将坡口间隙调整为0mm袁可有效提升铝合金T形对接接头的焊接质量遥

关键词院铝合金曰T形对接接头曰根部缺陷曰氧化铝薄膜

中图分类号院TG401曰TG441.7文献标识码院A文章编号院1001-3814(2025)07-0146-04

AnalysisonRootDefectofAluminumAlloyT-buttJoint

CUIYunlong,WANGRen,HEJianying,ZHANGRenhang

(CRRCQingdaoSifangCo.,Ltd.,Qingdao266111,China)

Abstract院AkindofdefectwasfoundattherootofaluminumalloyT-buttjoint.Byanalyzingtheappearance

characteristics,metallographicstructureandfracturemorphologyofthedefect,itisdeterminedthatthedefectisakindof

oxideinclusion.Thealuminafilmatthebackofthegrooveissoftenedanddeformedunderweldingheat,themoltenpool

overflowingfromgroovegapfluctuatesandentrapsthealuminafilm,andthealuminafilmiselongatedundertheshrinkageof

themoltenpooltoformtheoxideinclusionduringthecoolingprocess.TheweldingqualityofthealuminumalloyT-buttjoint

isobviouslyimprovedandthedefectdisappearsbyadjustingthegroovegapto3-4mmandaddingpermanentgasket,or

adjustingthegroovegapto0mm.

Keywords院aluminumalloy;T-buttjoint;rootdefect