双丝三弧焊焊缝成形及多道搭接工艺研究.pdfVIP

HotWorkingTechnology2022,Vol.51,No.15

双丝三弧焊焊缝成形及多道搭接工艺研究

柴俊逸，钟蒲，李亮玉

（天津工业大学天津市现代机电装备技术重点试验室，天津300387)

摘要：进行了不同送丝速度、焊接速度、M弧电流下的双丝三弧焊试验，分析了不同工艺参数对双丝三弧焊成形

质量的影响并确定了最优参数组合。用抛物线、余弦曲线、圆弧曲线三种曲线对双丝三弧焊单焊道截面轮廊进行拟合，

结果表明抛物线效果最好。分析了单层多道焊的传统搭接模型，针对双丝三弧焊的成形特点改进了现有的搭接模型，并

推导出理想的搭接间距为0.689倍熔宽。为证明改进搭接模型的优势，采用不同搭接间距进行了焊接试验。通过搭接焊

缝截面形貌对比分析表明，改进的模型更加符合双丝三弧多道搭接焊。

关键词：焊缝成形；焊缝模型；焊接参数；双丝三弧焊

D0I:10.14158/ki.20202177

中图分类号：TG455文献标识码：A

ResearchonWeldFormationandMulti-beadOverlappingProcess

ofTri-ArcDoulbe-electrodeWelding

CHAIJunyi,ZHONGPu,LILiangyu

(TianjinKeyLaboratoryofModernMechatronicsEquipmentTechnology,TiangongUniversity,Tianjin300387,China)

Abstract:Tri-arcdoulbe-electrodeweldingtestswithdfferentfeedingspeed,weldingspeedandMarccurrentwere

carriedout.Theinfluenceofdifferentprocessparametersonformingqualityoftri-arcdoulbe-electrodeweldwasanalyzed

andtheoptimalcombinationofparameterswasdetermined.Thecrosssectionprofileoftri-arcdoulbe-electrodesinglepass

weldwasfittedbythreekindsofcurves:parabolacurve,cosinecurveandarccurve,theresultsshowthattheparabolacurveis

thebest.Thetraditionallapmodelsofsingle-layermulti-passweldingwereanalyzed,andtheexistinglapmodelwas

improvedaccordingtotheformingcharacteristicsoftri-arcdoulbe-electrodewelding,andthededucedideallapspacingis

0.689timeofthemeltwidth.Inordertoimprovetheadvantageoftheimprovedlapmodel,theweldingtestwascarriedout

withdfferentlapspacing.Thecomparisonandanalysisofthecross-sectionmorphologyoflapweldshowsthattheimproved

modelismoresuitablefortri-arcdouble-electrodewelding.

Key