脉冲微束等离子弧焊电弧的能量分布特征.pdfVIP

HotWorkingTechnology2019,Vol.48,No.17

脉冲微束等离子弧焊电弧的能量分布特征

张虎，何建萍，汤柳磊，潘炳

(上海工程技术大学材料工程学院，上海201620)

摘要：为了研究脉冲微束等离子弧焊电弧在不同脉冲电流参数下的上升沿和下降沿过程中能量分布特征及其动

态变化规律，采用高速摄像机对不同脉冲参数下的脉冲微束等离子弧焊的动态电弧进行瞬时捕捉拍摄。通过对光辐射

强度的分析，将微束等离子弧电弧划分为靠近喷嘴的高亮区，靠近工件的次高亮区和两者之间的低亮区，并在此基础上

讨论脉冲参数对电弧的能量分布及其动态分布特征的影响规律。研究结果表明：影响电弧三个特征区域亮度变化的脉

冲参数主要有峰值电流、基值电流、占空比以及频率。峰值电流越大，占空比越小，频率越大，近峰值电流时刻电弧三个

特征区域的亮度越亮，而近基值电流时刻电弧三个特征区域的亮度变化要考虑热滞后性的影响。

关键词：微束等离子弧焊；光辐射强度；电弧能量区；脉冲电流

DOI:10.14158/j.cnki.1001-3814.2019.17.034

中图分类号:TG456.2文献标识码：A文章编号：1001-3814(2019)17-0128-06

EnergyDistributionCharacteristicsofArcinPulsedMicroPlasmaArcWelding

ZHANGHu,HEJianping,TANGLiulei,PANBing

(SchoolofMaterialsEngineering,ShanghaiUniversityofEngineeringScience,Shanghai201620,China)

Abstract:Inordertostudytheenergydistributionanddynamivariationlawofarduringtherisingandfallingperiod

underdifferentpulsedcurrentparametersinpulsedmicroplasmaarwelding,dynamiarofpulsedmicro-plasmaar

weldingunderdifferentpulseparameterswerecapturedinstantaneouslywithhighspeedcamera.Themicroplasmaarwas

dividedintothebrightregionnearthenozzle,thesubbrightregionneartheworkpieceandthelowbrightzonebetweenthe

tworegions,andonthisbasis,theinfluenceofthepulseparametersontheenergydistributionandthedynamidistribution

characteristicsofthearwasdiscussed.Theresultsshowthatthepulseparametersthataffectthebrightnessofthethree

characteristiareasofarincludethepeakcurrent,thebasecurrent,thedutyratioandthefrequency.Whenthepeakcurrentis

larger,thedutyratioissmaller,thefrequencyishigher,thebrightness