脉冲参数对超薄板脉冲微束等离子弧焊焊缝成形及焊接热输入的影响.pdfVIP

HotWorkingTechnology2019,Vol.48,No.l5

參武验与研尧籲

脉冲参数对超薄板脉冲微束等离子弧焊焊缝成形

及焊接热输入的影响

汤柳磊，何建萍，张虎

(上海工程技术大学材料工程学院，上海201620)

摘要：通过实验和数值模拟方法研究基/峰值电流、脉冲频率和占空比对不锈钢超薄板脉冲微束等离子弧焊缝

成形及焊接热输人的影响。结果显示，不同超薄板脉冲微束等离子弧焊脉冲参数下共会得到5种焊缝成形，分别为焊缝

不连续型、焊缝连续但宽度不一致型、熔池重熔型、鱼鱗纹型和光滑连续型。通过减小基/峰值电流差值、增大占空比及

增大脉冲频率，可以使得焊接热循环动态变化趋于平稳均匀，从而获得光滑连续的焊缝。

关键词：超薄板；脉冲微束等离子弧焊；脉冲参数；焊缝成形；焊接热输入

DOI:10.14158/j.cnki.1001-3814.2019.15.005

中图分类号：TG456.2文献标识码：A文章编号：1001-3814(2019)15-0022-04

EffectofPulseParametersonBeadFormationsandWeldingHeatInputof

Ultra-thinSheetbyPulsedMicroPlasmaArcWelding

TANGLiulei,HEJianping,ZHANGHu

(SchoolofMaterialsEngineering,ShanghaiUniversityofEngineeringScience,Shanghai201620,China)

AbstractTheinfluenceofbase/peakcurrent,pulsefrequencyanddutyratioonbeadformationsandweldingheatinput：

ofultra-thinstainlesssteelbypulsedmicroplasmaarcweldingwasstudiedbyexperimentsandnumericalsimulation.The

resultsshowthatfivekindsofbeadformationsareobtainedunderdifferentpulseparametersofpulsedmicroplasmaarc

welding,whicharediscontinuoustype,continuousbeadwithunevenwidthtype,weldpoolremeltingtype,scalepatterntype

andsmoothandcontinuoustype.Thedynamicchangeofweldingthermalcycletrendstobestableanduniform,andsmooth

andcontinuoustypebeadscanbeacquiredbydecreasingthedifferencevaluesbetweenbasecurrentandpeakcurrent,

increasingdutyratiosandraisingpuls