DX56D+Z镀锌超深冲钢常见表面缺陷分析.pdfVIP

月第52卷第期

《热加工工艺》2023年

DX56D+Z镀锌超深冲钢常见表面缺陷分析

徐国军，胡华东，田祥省，田川，雷凯，潘振华

（山东钢铁集团日照有限公司钢铁研究院，山东日照276826)

摘要：鳞状起皮、表面凹槽、线痕状缺陷、边部翘皮是DX56D+Z镀锌板常见的表面缺陷。通过金相显微镜、扫描电

镜、EDS能谱仪检测分析了几种常见缺陷的成因，并给出相应的措施。结果表明，氧化铝夹杂是导致鳞状起皮缺陷的主要

原因，可通过控制连铸过程除氧剂的二次氧化降低此缺陷的发生率。钢板表面氧化铁皮是导致表面凹槽及连续线痕缺陷

的主要原因，可通过控制酸洗工艺参数减少氧化铁皮残留，进而减少此类缺陷的发生。热轧工序中加热及保温系统的控

制不当是造成钢板边部翘皮的根本原因，制定合理的加热工艺，增加边部保温设施，能有效减少边部翘皮缺陷的发生。

关键词：DX56D+Z镀锌板；表面缺陷；非金属夹杂物；鳞状起皮；凹槽；线痕缺陷；边部翘皮

D0I:10.14158/ki.1001-3814

中图分类号：TG335.1文献标识码：A

AnalysisofCommonSurfaceDefectsofDX56D+ZGalvanized

Ultra-deepDrawingSteel

XUGuojun,HUHuadong,TIANXiangsheng,TIANChuan,LEIKai,PANZhenhua

(ResearchInstituteofIronandSteel,SDSteel·RizhaoCo.,Ltd.,Rizhao276826,China)

Abstract:Scalypeeling,surfacegrooves,line-markingdefectsandedgewarpingarecommonsurfacedefectsof

DX56D+Zgalvanizedsheet.Thecausesofseveralcommondefectswereanalyzedthroughmetallurgicalmicroscope,

scanningelectronmicroscopyandEDScomponentdetection.Andthecorrespondingmeasuresweregiven.Theresultsshow

thataluminainclusionisthemaincauseofscalyskindefects.Theincidenceofthisdefectcanbereducedbycontrollingthe

secondaryoxidationofthedeoxidizerinthecontinuouscastingprocess.Theironoxidescaleonthesurfaceofthesteelplateis

themaincauseofsurfacegroovesandcontinuouslinemarksdefects.Theresidualoxidescalecanbereducedbycontrolling

thepicklingprocessparameters,therebyreducingtheoccurrenceofsuchdefects.Impropercontroloftheheatingand

insulationsysteminthehotrollingprocessistherootcauseoftheedgewarpingofthesteelplate.Formulatingareasonable

heatingprocess