基于ProCAST的一模多腔YL112铝合金压铸件数值模拟及工艺优化.docxVIP

2024年第53卷第8期Vol.53No.82024

热加工工艺

HotWorkingTechnology

ISSN1001-3814CN61-1133/TG

DOI:10.14158/j.cnki.1001-3814.rjggy@

基于ProCAST的一模多腔YL112铝合金压铸件数值模拟及工艺优化

朱嘉伟1,张文达1,刘云1,2,刘士渊3,4,侯建斌3,陈利华5

(1.中北大学材料科学与工程学院,山西太原030051;2.山西电子科技学院,山西临汾041000;3.山西柴油机工业有限责任公司,山西大同037001;4.山西中兵铸造有限公司,山西大同037000;5.北京北方车辆集团有限公司,北京100072)

摘要院针对YL112压铸铝合金一模多铸产品的组织性能均一性需求袁采用ProCAST软件对典型一模多铸工艺进行模拟袁比较了两种不同充型顺序的压铸方案遥结果表明院基于顺序凝固一模多腔压铸件由于充型与凝固过程的温度场分布不均袁导致近浇口端铸件出现明显缩松缩孔缺陷袁造成铸件性能均一性差遥后续采用等流程浇注系统袁实现一模多腔铸件同时充型凝固过程袁改善了铸件温度场分布袁减少了工艺缺陷遥经过实际生产验证袁获得了组织性能均一性好的压铸件遥

关键词院YL112压铸铝合金曰凝固曰数值模拟曰显微组织

中图分类号院TG249.2 文献标识码院A 文章编号院1001-3814(2024)08-0113-05

NumericalSimulationandProcessOptimizationofOneMoldMulti-cavityDieCastingYL112AluminumAlloysBasedonProCAST

ZHUJiawei1,ZHANGWenda1,LIUYun1,2,LIUShiyuan3,4,HOUJianbin3,CHENLihua5

(1.ShoolofMaterialsScienceandEngineering,NorthUniversityofChina,Taiyuan030051,China;2.ShanxiElectronicScienceandTechnologyInstitute,Linfen041000,China;3.NorthernGeneralDynamicsGroupCo.,Ltd.,Datong037001,China;4.ShanxiZhongbingFoundryCo.,Ltd.,Datong037000,China;5.BeijingNorthVehicleGroupCorporation,Beijing100072,China)

Abstract院AimingatthedemandforuniformityofmicrostructureperformanceofYL112die-castingaluminumalloyone-moldmulti-castingproducts,ProCASTsoftwarewasusedtosimulatethetypicalone-moldmulti-castingprocess,andthetwodie-castingschemeswithdifferentfillingsequenceswerecompared.Theresultsshowthattheuneventemperaturefielddistributionofone-moldmulti-cavitydie-castingbasedonsequentialsolidificationofone-moldmulti-cavitydiecastingcausesobviousshrinkageandshrinkageholedefectsintheneargateendcasting,resultinginpooruniformityofcastingperformance.Subsequently,thesameprocessflowpathpouringsystemisadoptedtorealizethesimultaneousfillingandsolidificationprocessofa