成形角对多点复合渐进成形过程影响的有限元分析.pdfVIP

HotWorkingTechnology2016，Vo1．45，No．7

●锻压技术●

成形角对多点复合渐进成形过程

影响的有限元分析

蔡改贫。周小磊。熊洋

(江西理工大学机电工程学院，江西赣州341000)

摘要：为了提高制件的成形质量、成形效率和成形极限，并了解不同成形角对多点复合渐进成形过程的影响，使

用有限元软件MSC．Marc建立了多点复合渐进成形方锥台制件的三维有限元模型，并进行了不同成形角成形过程的数

值模拟，探讨了成形角对制件等效塑性应变、厚度分布、厚度减薄率等的影响。模拟结果表明，成形角越大，等效塑性应

变和厚度减薄率越大．单位时间内的相邻等效塑性应变增量和厚度减薄量越小，制件变形越均匀，板材塑性发挥越充

分，但成形效率越低，制件越易发生破裂等成形缺陷；方锥台制件拐角处的厚度减薄较侧壁处的厚度减薄更严重。多点

复合渐进成形试验表明。数值模拟结果和实验相吻合。

关键词：多点复合；渐进成形；数值模拟；成形角

DOI：10．14158／j．cnki．1001-3814．2016．07．036

中图分类号：TG386文献标识码：A文章编号：1001．3814(2016)07—0126-05

FEAnalysisofInfluenceofFormingAngleonMulti-pointComposite

IncrementalFormin~Process

CAIGaipin．ZH0UXiaolei。XIoNGYang

(SchoolofMechanicalandElectricalEngineering，JinagxiUniversityofScienceandTechnology，Ganzhou341000，China)

Abstract：Inordertoimproveformingqualiyt，fomrnigefficiencynadforminglimitoftheparts，andunderstandhte

nifluenceofdifferentformingnaglesontheprocessofmulti-pointcompositeincremenatlforming(MPC~，3Dfiniteelement

modelsofMPCIFsquareconicalfialstumpartwerebuiltbyusingnfiiteelementsoftwareMSC．Mrac．Thefomringprocessat

differentformingnagleswasnumericallysimulated．Effectsoffomringangleontheequivalentplasticstrain，thickness

distributionandthicknesshtinnnigrateofpartswerediscussed．Thesmiulationresultsindicatethathtebiggerformingnagle

is，thebiggerequivalentplasticstraniandhticknesshtinnnigraterae，thesmallertheadjacentequivalentplasticstrain

incrementinunittimenadhticknessthinnnigraterae，themoreuniofrmdeformationofpartsis，thefullerplasticoftheplate

is，buthtelowerfomringefficiencyis，theeasierproducnigntictureandfomringdefectsrae．Thethicknesshtinnnigrateof

squraeconicalfrustumpartnihtecomer