基于响应面法的MIG焊工艺参数优化.pdfVIP

《热加工工艺》2022年10月第51卷第19期

基于响应面法的MIG焊工艺参数优化

谭钦，周勇，李卫东，胡楷雄

（武汉理工大学物流工程学院，湖北武汉430063）

摘要：研究Q235钢MIG焊缝形貌并优化焊接工艺参数，基于响应面法（RSM）建立了焊接电压、焊接电流、焊接

速度与余高、熔宽的数学模型。利用激光视觉传感器对焊缝形貌进行智能检测，将获取的焊缝余高和熔宽作为焊缝外观

质量的表征，通过方差分析法和响应面法分析不同焊接工艺参数对余高和熔宽的影响，并对焊接工艺参数进行优化。研

究结果表明：所建立的数学模型可以准确预测焊缝形貌，预测值与试验值误差不超过5%；焊接电流和焊接电压对余高

的交互影响最大，熔宽、余高随着焊接电流和焊接电压的增加而增大。

MIG

关键词：焊；响应面法；激光视觉；参数优化

D0I:10.14158/ki.1001-3814

中图分类号：TG444.7文献标识码：A文章编号：1001-3814(2022)19-0103-06

OptimizationofMIGWeldingProcessParameters

BasedonResponseSurfaceMethod

TANQin,ZHOUYong,LIWeidong,HuKaixiong

(SchoolofLogisticsEngineering,WuhanUniversityofTechnology,Wuhan430063,China)

Abstract:TheMIGweldmorphologyofQ235steelwasstudiedandtheweldingprocessparameterswereoptimized.

Basedontheresponsesurfacemethod(RSM),themathematicalmodelbetweenweldingvoltage,weldingcurrent,welding

speedandreinforcement,weldwidthwasestablished.Theweldmorphologywasmeasuredintelligentlybylaservision

sensor.Theobtainedweldreinforcementandweldwidthweretakenasthecharacterizationvaluesofweldappearance

quality,theeffectsofdifferentweldingparametersonthereinforcementandweldwidthwereanalyzedbyvarianceanalysis

andresponsesurfaceanalysis,theweldingprocessparameterswereoptimized.Theresultsshowthattheestablished

mathematicalmodelcanaccuratelypredicttheweldmorphology,andtheerrorbetweenthepredictedvalueandthe

experimentalvalueislessthan5%.Theweldingcurrentandweldingspeedhavethegreatestinteractiveinfluenceonthe

reinforcement.Theweldwidthandreinforcementincreasewiththeincreaseofweldingcurrentand