铝合金危化品罐车封头双面TIG打底焊接工艺.pdfVIP

HotWorkingTechnology2021,V〇1.50,N〇.3

错合金危化品罐车封头双面TIG打底焊接工艺

李宁宁s徐雷陈希％彭进\黄亮1

(1.华北水利水电大学材料学院，河南郑州450045;2.郑州宇通集团有限公司，河南郑州450061)

摘要：以5454铝合金危化品罐车封头为研究对象，通过双面TIG焊接方法对环形焊缝进行打底焊接，总结该技

术的焊接工艺参数，并进一步分析双面TIG焊接的熔透机制。结果表明，罐体内外焊缝均匀平滑，焊接接头一次探伤合

格率在95%以上，获得理想的焊接效果；影响铝合金双面TIG焊接熔透行为的两个主要因素是焊缝中心形成的热聚集

区导致的强化传热作用和熔池体积力引起的热挖掘作用。

关键词：铝合金；双面TIG焊；焊缝；熔透机制；热挖掘

DOI:10.14158/j.cnki.1001-3814.

中图分类号：TG457.14文献标识码：A文章编号：1001-3814(2021)3-0016-04

Double-sidedTIGBackingWeldingProcessofAluminumAlloyHead

forDangerousChemicalsTanker

LINingnin1,XULei2,CHENXi1,PENGJin1,HUANGLian

(1.SchoolofMaterialsScienceandEngineering,NorthChinaUniversityofWaterResourcesandElectricPower,Zhengzhou

450045,China;2.ZhengzhouYutongGroupCo.,Ltd.,Zhengzhou450061,China)

AbstractThe：5454aluminumalloyheadfordangerouschemicalstankerwaschoosedastheresearchobject,backing

weldingoftheringweldwascarriedoutbydouble-sideTIGweldingmethod,andthentheweldingprocessparameterwas

summarized.Thepenetrationmechanismofthedouble-sideTIGweldingwasfurtheranalyzed.Theresultsshowthatthe

weldingseaminsideandoutsidethetankisuniformandsmooth.Thequalifiedrateofprimaryinspectionforweldedjointsis

over95%,andtheobtainedweldingeffectisideal.Twomainfactorsaffectingthepenetrationbehaviorofdouble-sidedTIG

weldingofaluminumalloyaretheheattransferenhancementcausedbythethermalaggregationzoneformedintheweld

centerandthethermalexcavationcausedbythevolumeforceoft