电机并头套成形工艺参数研究与模具结构优化.pdfVIP

HotWorkingTechnology2016，Vo1．45，No．3

电机并头套成形工艺参数研究与模具结构优化

卢军兴，马秋成，张惊。谭泽华，王正根

(湘潭大学机械工程学院，湖南湘潭411105)

摘要：通过数值模拟分析与正交试验相结合研究了成形工艺参数对矩形电机并头套弯曲后回弹的影响，确定了

最优工艺参数组合。并进行了试验，验证了模拟结果，采用模具补偿法进一步减小回弹。结果表明：凸模圆角对回弹影响

最大，其次是模具间隙，而凹模圆角与冲压速度对回弹的影响很小；回弹量随凸模圆角半径的增大而增大，随模具间隙

的增大而增大，随凹模圆角半径的增大而先减小后不变，随冲压速度的增大呈现出先减小后增大的趋势；使用最优工艺

参数的模具进行了成形试验，验证了模拟的正确性；设计的模具补偿法可进一步减小回弹。

关键词：正交试验；电机并头套；工艺参数；模具补偿法；回弹

DOI：10．141580．cnki．1001-3814．2016．03．051

中图分类号：TG386．1文献标识码：A文章编号：1001—3814(2016)03—0180—04

ResearchofFormingProcessParametersandDieStructureOptimization

forMotorJointSleeve

LUJunxing，MAQiucheng，ZHANGJing，TANZehua，WANGZhenggen

(SchoolofMechanicalEngineering，XiangtanUniversity，Xiangtan41l105，China)

Abstract：Effectsofformingprocessparametersontherectangularmotorjointsleeve’Sspringbackafterbendingwere

studiedbycombiningnumericalsimulationanalysiswitho~hogonalexperiments，Theoptimalprocessparametercombination

wasobtained，andtheexperimentwascarriedout．Thesimulationresultswereverified．Thespringbackwasfurhterreducedby

usingthediecompensationmethod．Theresultsshowthattheeffectofhtepunchfilletonspringbackisthemaximum，hte

secondisthediecleraance，whilethediefilletnadhtestampingvelociythavelittleinfluenceonspringback．Thespringback

increaseswiththeincreaseofthepunchradiusnadthedieclearance，thespringbackisdecreasesfirstnadhteninvariantwith

theincreaseofthedieradius，nadthespringbackdecreasesfirstandhtenincreasewihthteincreaseofstampingvelociyt．

Fomringexperimentwascarriedoutbyusinghtediewithoptimalprocesspraameters，nadhtevalidiytofhte：simulationwas

proved．Thediecompensationmehtodcanfurtherreducethespringback．

Keywords：orthogonalexperiment；motorjointsleeve；processparameter；diecompensation