挖掘机履带螺栓断裂失效分析.pdfVIP

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挖掘机履带螺栓断裂失效分析

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刘海波，王君，徐鑫，沈赵琴，蒋达磊，朱先华

（1.浙江国检检测技术股份有限公司，浙江海盐314300；2.海盐县三地自来水有限公司，浙江海盐314300；

3.嘉兴市南湖区社会福利保障指导中心，浙江嘉兴314000）

摘要：

某型号履带式液压挖掘机在装配过程中个别履带螺栓发生断裂。通过宏观形貌观察、扫描电镜形貌分析、能谱元

素分析、金相组织检测、力学性能检测、化学成分检测等手段对螺栓断裂原因进行分析。分析结果表明，螺栓断裂模式符合

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氢脆断裂的典型特征。螺栓各项性能均符合标准规定，且基体残余氢含量仅为1.1×10，因此螺栓本身的氢脆敏感性较低。

因热处理前磷化膜未去除干净，导致螺栓头下圆角表面存在深度约10滋m的渗磷层。头杆连接处近表面基体P含量异常

偏高导致脆性增大，安装过程中产生微裂纹。螺栓头下圆角为应力集中区域，微裂纹加剧了应力集中状态，同时磷元素易引

发氢致裂纹，促进了氢致裂纹的形成与扩展，最终表现为氢致延迟断裂。

关键词：

履带螺栓；氢脆；渗磷层；微裂纹

中图分类号:TB302文献标志码:粤文章编号：员园园圆原圆猿猿猿（2021）03原园154原园3

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