振动信号时频分析的卷烟机主传动轴包络疲劳失效预警.pdfVIP

·质量与管理·

振动信号时频分析的卷烟机主传动轴包络疲劳失效预警

张耀清，吴俊成

（红塔烟草（集团）有限责任公司玉溪卷烟厂，云南玉溪653100）

【摘要】卷烟机主传动轴的振动信号包含多种噪音和干扰信号，这些信号会降低预警的准确率。

为此，提出基于振动信号时频分析的预警方法：引入滤波处理技术，使时频系数重排更接近真实

脉冲轨迹；采用希尔伯特变换进行包络分析，提取关键低频冲击成分和失效特征。计算等效应力

与失效临界值，判断主传动轴状态并进行失效预警。实验表明，所设计方法时频能量聚集效果

好，在噪音环境下预警准确率平均为97.8%，高于对比方法，性能优越。

关键词：振动信号；时频分析；卷烟机；主传动轴

中图分类号：TP18文献标识码：B

DOI：10.13596/j.cnki.44-1542/th.2026.01.070

EarlyWarningofEnvelopeFatigueFailureofTheMainDriveShaftof

CigaretteMachinesBasedonTime-FrequencyAnalysisofVibrationSignals

ZhangYaoqing，WuJuncheng

（YuxiCigaretteFactoryofHongtaTobacco(Group)Co.,Ltd.,Yuxi，Yunnan653100，CHN）

【Abstract】Thevibrationsignalsofthemaindriveshaftofacigarettemachinecontainvariousnoise

andinterferencesignals,whichcanreducetheaccuracyofearlywarning.Toaddressthisissue,anearly

warningmethodbasedontime-frequencyanalysisofvibrationsignalsisproposed.Filteringtechnology

isintroducedtomakethetime-frequencycoefficientrearrangementclosertothetruepulsetrajectory.

TheHilberttransformisusedforenvelopeanalysistoextractkeylow-frequencyimpactcomponents

andfailurecharacteristics.Theequivalentstressandfailurethresholdarecalculatedtoassessthestate

ofthemaindriveshaftandperformfailureearlywarning.Experimentsshowthatthedesignedmethod

hasgoodtime-frequencyenergyconcentration,withanaverageearlywarningaccuracyof97.8%in

noisyenvironments,whichishigherthanthecomparativemethodanddemonstratessuperiorperformance.

Keywords：vibrationsignal；time-frequencya