电主轴前盖加工工艺分析及夹具设计.docxVIP

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156圆园2

156

圆园22年第12期网址：电邮：hrbengineer@163.com

电主轴前盖加工工艺分析及夹具设计

曾福辉，罗萍

（广东省技师学院，广东惠州516100）

摘要：介绍了电主轴前盖的加工工艺及加工所需夹具的设计和使用，针对盘类零件轮廓形状复杂、刚性较差易变形且难以控制加工尺寸的性能特点，在保证产品质量、精度的前提下，利用所设计的专用夹具装夹零件，其操作简便，能大大地减轻工人劳动强度。这种旋转式的快速定位夹具，可实现工件的多面加工，简化加工复杂工件时装卸夹具和固定工件的辅助时间，节省加工成本，提高了生产效率；同时可避免因多次装夹而造成的工件重复定位精度差的问题，保证了产品加工精度及运行稳定性。文中所述的设计经过批量的生产证实，所编制的加工工艺规程及设计的夹具是合理高效的；既能满足工件所需的加工精度，同时改善了操作者的劳动条件，提高了生产效率及经济效益，达到了设计预期的目的。

关键词：电主轴前盖；工艺分析；夹具设计；快速装夹

中图分类号:TG75;TG54 文献标志码:粤 文章编号：员园园圆原圆猿猿猿（圆园22）12原园156原园3

ProcessingTechnologyAnalysisandFixtureDesignofElectricSpindleFrontCover

ZENGFuhui, LUOPing

(GuangdongInstituteofTechnicians,Huizhou516100,China)

Abstract:Thispaperdescribestheprocessingtechnologyandfixturedesignofthefrontcoverofthemotorizedspindle.Inviewoftheperformancecharacteristicsofdiscpartswithcomplexcontours,poorrigidity,easydeformation,anddifficultyincontrollingtheprocessingsize,onthepremiseofensuringproductqualityandaccuracy,thespecialfixturedesignedtoclampthepartsiseasytooperateandcangreatlyreducethecostoflaborintensityofworkers.Thisrotaryfastpositioningfixturecanrealizemulti-facetedmachiningofworkpieces,simplifytheauxiliarytimeforunloadingfixturesandfixingworkpieceswhenmachiningcomplexworkpieces,saveprocessingcosts,andimproveproductionefficiency.Atthesametime,itcanavoidpoorworkpiecerepeatabilitypositioningaccuracycausedbymultipleclamping,andensureproductprocessingaccuracyandrunningstability.

Keywords:frontcoverofmotorizedspindle;processanalysis;fixturedesign;quickclamping