7.CC SC特殊特性清单PPAP全套资料及填写案例.xlsVIP

AP4b

AP4a

AP2

CRITICALANDSIGNIFICANTCHARACTERISTICAGREEMENT

Basedonthecomponentreviewmeetingsandanysubsequentreviews,thecharacteristicsdefinedintheattached

Controlplan,havebeenagreeduponasof

(date)

Furtherrefinementsaffectingcharacteristicsduringthedesign,developmentandprototypebuildstagesmustbemade

byconsensusofthecomponentreviewteam.Documentationmustreflectchanges.

SignName

PrintName

Capacityplan

Assesshowmuchcapacityisplannedtobeinstalled

Supplier

DateofStudy

VendorCode

PartNumber

Readinesscriteria

Concern

RecoveryPlan(ifRed)

Duedate

Resp

Doyouhavepresentorfuturebusiness(within12months)thatwillcompetewithyourcommittedresourcestothisproject?

Howmanymachines,toolscavititiesareplannedtoproducethisparton,andwhatisthetimingplantoPurchase,install,manufacturethem?

PlannedOperatingpatternmachinespecificationdata:

Processdescription

Moulding

Machining

Assembly

A.

Shifts/day

B.

Hours/shift

C.

Minutes/shift

=Bx60

D.

Planneddowntime:lunch,breaks(minutes/shift)Note:Iftagreliefisused,enter0

E.

Totalplannedproductiontime/shift(minutes)

=C-D

F.

Totalplannedproductiontime/day(minutes)

=AxE

G.

Days/week

H.

Totalplannedproductiontime/week(minutes)

=FxG

SpecifiedMachine/Processoperatingprofile.

O.

Plannedcycletime-theoneusedforcapacityplanning(seconds/part)

P.

Projectedtimeperchangeover(minutes)

Q.

Projectedchangeoverspershift

R.

Projecteddowntime:changeovertime/shift(minutes)

=PxQ

S.

Projecteddowntime:(breakdowntime+timeforminorset-upsandadjustments)/shift(minutes)

T.

Totalprojectedunplanneddowntime/day(minutes)

=(R+S)xA

SurrogateProcessinefficiency

U.

=(F-T)/F

V.

PerformanceEfficiency

=O

W.

QualityRate:

=SurrogateFTTdata

X.

OEE:

=UxVxW

Capacityanalysis

Y.

Planneduptime(hours/day)

=F/60

Z.

Planneduptime(days/week)

=G

AA.

Plannedrate