轧钢机液压系统的故障分析与改进.pdfVIP

轧钢机液压系统的故障分析与改进 徐秀胜 周 欢 (武钢股份设备维修总厂，武汉 430080) 摘 要 本文针对武钢某钢厂液压系统在生产中存在的油液泄漏、油耗成本高，伺服阀过滤网堵塞造成主阀芯不动 作、伺服阀静耗流量超标，液压元件损耗过大等故障频繁问题；分析了液压系统中存在的油温超高、污染控制等方 面的问题以及设计上的缺陷，提出了可行性的改进方案，降低了油液温度、减少了油耗，提高了系统中油液的清洁 度，减少了伺服阀等液压元件的损耗，降低了设备故障率，（该方案已经实施，效果良好，）提高了机组的生产作业 率，为轧钢厂生产经营创造了有利条件，同时为类似的液压设计提供了借鉴。1 关键词 过滤 油温 泄漏 油液清洁度 The Analysis and Improvement of the Rolling Machine Hydraulic System Xu Xiusheng Zhou Huan (Wuhan Iron and Steel Company Eguipment Service Factory,Wuhan,430080) Abstract The text is mainly in connection with the oil leak and the high cost of oil consumption,no action of the main spool and excessive static current consumption of the servo valve and excessive cnsumption of hydraulic components of the hydraulic system of some factory of Wuhan steel processing Co.,Ltd etc. We analysed the reason of the high oil temperature ,the problems of control of pollution and the defect of design of the hydraulic system.on this basis ,we proposed possible improvement scheme,and the improved system lowered the temperature ,reduced the oil consumption,improved the cleanliness of the system ,reduced the loss the servo valve ,lower the failure rate of equipment and improved the production rate.All of these created the favorable conditions and moreover provided reference of similar design of similar hydraulic systems. Key words filter,oil temperature,leak,oil-cleanliness 1 引言 随着数控技术、制造技术、微电子技术、计算机技术的发展，液压技术也在不断发展。液压技术作为一 种高新专业技术，在武钢某轧钢厂得到广泛应用。如轧钢机的步进梁、钢卷车、开卷机、引料导板、轧制压 下和辊缝调节等机械设备都由液压系统传动控制，与计算机控制技术、传感技术等新技术紧密结合。使轧钢 机达到高速（1400mm/min）、高压超薄型（0.12mm ）的轧制能力，能轧制满足用户所需的带钢板形和板面 粗糙度的冷轧精品。 但是，液压系统在生产中存在的油液泄漏、油耗成本高，伺服阀过滤网堵塞造成主阀 芯不动作、伺服阀静耗流量超标，液压元件损耗过大等故障频繁问题；造成轧钢机作业率低，废次品多，成 1徐秀胜，男，高级技师