塑胶产品与模具设计.pptVIP

深度(depth) : 1. 0.075 mm易流塑料(easy-flow mat.) 2. 0.125 mm難流塑料(stiffer-flow mat.) 3. 深度深到流道末端見毛邊為準 (deep enough to feel flash at runner end) 寬度(width) : 和流道同寬(as wide as runner dia.) 排氣唇部(vent lip): 1.5mm A1拋光(finish) 排氣通道通大氣(vent channel to atmosphere): 1mm深(deep) 流道排氣 Runner Vents 深度(depth) : 參照廠商建議 (refer to manufacturer’s recommendation) 寬度(width) : 全圓周長(whole perimeter) or 5mm 長度(length) : 1.5mm A1拋光(finish) 排氣通道通大氣(vent channel to atmosphere): 1mm深(deep) 分模面排氣 Parting Line Vents 分模面排氣 Parting Line Vents 深度(depth) : 參照廠商建議 (refer to manufacturer’s recommendation) 寬度(width) : 全圓周長(whole perimeter) 長度(length) : 1.5mm 排氣溝(vent groove): 1mm深(deep) 頂出銷或心型銷排氣 Ejector and Core Pin Vents 冷卻系統設計 Cooling System Design 徐昌煜 Charles Hsu 幫浦零件(Part, Pump) 塑料(Polymer): POM 進澆處(Polymer entrance)： 澆口厚(Gate thickness) 1.2mm，模穴厚(Cavity thickness) 3.2mm 問題 (Problem)： 噴流(Jetting) Poor Design Causing Jetting Gate Part : Handle, Refrigerator Material : ABS Problem : Jetting Mark Gas Pin 氣輔成型冰箱把手 澆口及氣針入口 澆口太小,導致噴流痕產生 厚度差異過大,導致二次噴流痕產生 R角過小,氣體通路接近把手內側,外側則因體積收縮造成凹陷痕跡 閥澆口 Valve Gate 1. 閥澆口梢 Valve-Gate Pin 2. 加熱管 Heater 3. O型環 #610 0 Ring 4. 流道歧管模板 Manifold Plate 5. 軸封環 Seal Retainer 6. 套筒軸封 Sleeve Seal 7. 枕塊 Support Pillar 8. 油壓缸 Hydraulic Cylinder 閥澆口 (一) Valve Gate ( 1 ) 全部閥澆口同時打開時之充填狀況 Mold filling with all the valve gates ( shut-off gates ) opened at the same time. 閥澆口 (二) Valve Gate ( 2 ) 部份閥澆口延遲打開，改變充填模式 Mold filling with delayed valve gate opening; filling pattern, weld lines and air traps are changed. 多澆口設計 Multi-Gate Design 閥式澆口 Valve Gate 矩形邊緣澆口設計 Rectangular Edge Gate Design L = 0.5 ~ 0.75 mm W = 澆口寬度 ( mm ) gate width in mm A = 型腔表面積 ( mm2 ) surface area of cavity in mm2 n = 材料常數 material constant 0.6 for PE, PS 0.7 for POM, PC, PP 0.8 for CA, PMMA, PA 0.9 for PVC h = n t h = 澆口厚度( gate thick. in mm )