40Cr钢汽车半轴断裂失效分析.pdfVIP

33 5 机 械 工 程 材 料 Vol. 33 No. 5 2009 5 M aterials for M e hani al Engineering May 2009 40Cr 1 2 , ( 1. 沈阳职业技术学院机械装备系, 辽宁沈阳 110045; 2. 沈阳华晨金杯汽车有限公司, 辽宁沈阳 110044) : 通过宏观分析 微组织和断口形貌观察以及硬度测试等方法对40Cr 钢汽车半轴的断 裂原因进行了分析结果表明: 汽车半轴断裂的主要原因是半轴凸缘与杆连接的轴台阶处表面存 在脱碳层, 在高的扭转疲劳剪切应力作用下形成裂纹源; 40Cr 钢含有较多的大尺寸非金属夹杂物, 另外热处理工艺不当, 造成材料综合力学性能达不到要求, 使表面萌生的裂纹在应力作用下迅速扩 展, 造成汽车半轴发生疲劳断裂 : 汽车半轴; 断裂; 40Cr 钢; 失效分析 : T G142. 41 : B : 2009) Failure Analysis of 40Cr Steel Automobile Semiaxle 1 2 HUANG Lirong , TANG Hong hi ( 1. Sheny ang Polyte hni College, Shenyang 110045, China; 2. Shenyang Brillian e Jinbei Automobile Co. , Ltd, Shenyang 110044, China) Abstract: Using ma ro analysis, the observation of mi rostru ture and fra ture morphology and hardness test ing , t he failure analy sis of breaking of 40Cr steel automobile semi axle w as analyzed. The results show that the ra k w as mainly aused of the de arburized layer on the surfa e of axial ben h onne ted half shaft flange and rod, the ra k init iation w as formed under the high torsion fat igue shearing stress. The 40Cr steel ontained more non met alli in lusions, and its me hani al propert ies ould not rea h t he request as the improper heat treatment pro ess. The fat igue ra k formed on the surfa e extended rapidly under the stress, w hi h resulted in the fatigue f ra ture. Key words: automobile sem i axle; fra ture; 40Cr steel; failure analysis 0 , , 12, 2008 6 , , , , 256 km , ,