某近海供应船齿轮箱PTO 轴断裂分析及改进.docVIP

第A-PDF2Split 2013 年 2 月  电 工 程  Journal of Mechanical Electrical Engineering Feb. 2013  DOI：10.3969/j.issn.1001-4551.2013.02.012 某近海供应船齿轮箱 PTO 轴断裂分析及改进 周 晓 梅 ，黄 将 兴 ，戴 宏 长 ，沈 先 （杭州前进齿轮箱集团股份有限公司，浙江 杭州 311203） 摘要：针对某近海供应船齿轮箱在运行过程中发生 PTO 轴断裂这一问题，通过建立力学模型并结合测量技术和金相分析技术，对由 于校中不好而引起高弹性联轴器损坏的情况下的 PTO 轴进行了分析，找出了各种可能造成 PTO 轴损坏的原因；在对 PTO 轴进行受力 分析的基础上，着重研究了当高弹性联轴器成为悬臂负载时 PTO 轴的受力状况，分析了最薄弱处的二向应力状态，提出了提高 PTO 轴强度的几种措施。研究结果表明，针对高弹性联轴器的安装精度对船用齿轮箱 PTO 轴的强度影响，所提出的改进措施能够消除断 轴事件的再次发生，保证设备的正常运行。 关键词：船用齿轮箱；PTO 轴；断裂；改进措施 中图分类号：TH123 文献标志码：  文章编号：1001-4551（2013）02-0175-03 Fracture analysis and improvement of PTO shaft on marine gearbox for an offshore supply vessel ZHOU Xiao-mei，HUANG Jiang-xing，DAI Hong-chang，SHEN Xian （Hangzhou Advance Gearbox Group Co. Ltd.，Hangzhou 311203，China） Abstract：Aiming that PTO shafts fracture occurring during operation of a marine gearbox on an offshore supply vessel，in the case of the high flexible coupling is damaged because of the bad alignment of the high flexible coupling，through making mechanical model together with measuring technique and material metallographic analysis，all possible causes resulting to the fracture were found out. On the basis of mechanics analysis of the PTO shaft，stress condition of the sink groove of the PTO shaft were studied mainly and the two dimensional stress state of the weakest point was analyzed，when the high flexible coupling became cantilever load. Then，several precautions of improving strength of the PTO shaft were raised. The research result proves that，the strength of the PTO shaft is affected quite by installation accuracy of the high flexible coupling，and the improvement actions presented can eliminate the broken shaft event from happening again，ensure the normal operation of equipment. Key words：marine gearbox；PTO shaft；fracture；improvement actions  引 言 船舶传动装置是用于水上船舶动力传动系统中的 重要装置，它与柴油机、螺旋桨相匹配，构成船舶的主 推进系统。船用齿轮箱作为船舶传动装置在运行过程 次于飞机、航天器［1］。其在海洋石油领域的市场前景 广阔，但由于工况非常复杂，使用环境十分恶劣，为确 保海洋