听筒下壳注塑模具设计.docVIP

setwell电话机听筒下壳模具的设计与制造 摘要：注塑模具是现在所有塑料模具中使用最广的模具，能够成型复杂的高精度的塑料制品。本课题是对电话机听筒下壳进行模具设计并分析加工工艺。 本模具考虑到年产量、工厂的设备及塑件的精度要求，选择一模两腔结构。以制品的中间水平面为分型面,使制品顺利脱模。主流道采用带Z形头拉料杆的冷料穴，脱模时方便将主流道凝料和塑件带出。分流道采用平衡对称式分布, 确保熔融塑料几乎能同时到达每个型腔的进料口。为了使动、定模能够准确地动作, 导向定位机构利用导柱与导套的配合。顶出机构是推杆推出的一次脱出机构。考虑到零件的位置关系,冷却水道采用循环式分布，以便冷却均匀、快速。 采用Pro／Engineer来实现的三维设计及模具成型零件设计，分析制件的成型质量，再采用EMX组件来实现模架的装配，并在产品设计及模具装配过程中，辅助以必要的理论计算，将数字化设计与理论计算结合起来，可以大大缩短产品研发周期、模具设计周期，提高产品设计及模具设计的准确性、产品成型质量，降低产品研发、模具设计成本。Pro/E；MoldFlow； The Design and Manufacturing of the lower shell of the setwell Telephone Receiver Mold Abstract：At present ,injection molding is the plastics mould that has being used most extensively , it can mold the complex and high accurate plastic product. The Subject is about the design of the lower shell of the telephone receiver’s mold and process analysis. Considering the annual output, the equipment of the factory and the requirement of precision of the plastic product, two cavities in a mould. The middle horizontal surface of the goods was choosed as the parting line to make goods by demold successfully. The spruce uses the cold-slug well with Z type pulling rod to pull the spruce solidified materials when ejecting. The runner is designed to be balanced and symmetrical distribution, ensure that melting plastic could reach each cavity’s gate almost.. Suspension and Positioning mechanism use matched guide pillar and guide sleeve to make movable mould, fixed mould to work accurately. The knockouts uses once ejecting mechanism that lifter pushes out. By the relation of the position of each part, cooling channels are designed to straight channels to cool effectively, quickly. With Pro/Engineer,MoldFlow to implement three-dimensional design and mold volume design of the telephone receiver, and shaping quality of part was analyzed and the parting line was designed by Pro/Engineer, then utilized EMX to accomplish the assemblage of the mold with the assistance of essential theory calculate mixed with figure des