曲轴新型非圆随动磨削运动模型研究.pdfVIP

*? 曲轴新型非圆随动磨削运动模型的研究? 俞红祥 张 昱 潘旭华? 浙江师范大学运动检测与智能控制研究中心 金华? 321004? 摘要:研究了一种曲轴新型非圆随动磨削运动模型,提出基于砂轮架水平进给轴、附加升降轴与工件转动轴联动的随动磨削 控制方式,通过砂轮架水平进给轴、附加升降轴的连续圆弧插补运动与曲轴连杆颈偏心圆周运动同步,确保曲轴工件绕主轴 颈中心回转时砂轮与连杆颈切点始终与砂轮中心、连杆颈中心保持三点一线关系,继而实现连杆颈的恒线速精密磨削加工; 从运动学角度分析了砂轮架水平进给轴与附加升降轴的垂直度误差、数控系统响应偏差对连杆颈磨削精度的影响规律以及相 应解决措施;通过新型非圆随动磨削运动模型计算机仿真分析与样品磨削加工试验表明,所研究随动磨削运动模型具有砂轮 磨损适应能力强、机床运动控制简便、曲轴连杆颈磨削精度高的显著特点。 关键词:曲轴 非圆磨削 随动磨削 运动模型 误差补偿 中图分类号:TG580.6? Research?on?Novel?Motion?Model?of?Noncircular?Follow?Grinding?for? Crankshaft? YU?Hongxiang? ZHANG?Yu PAN?Xuhua? Research?Center?for?Motion?detection??Intelligent?Control,?Zhejiang?Normal?University,?Jinhua?321004?? Abstract:A?novel?motion?model?is?proposed?for?the?follow?grinding?of?crankshaft.?In?which,?noncircular?follow?control?strategy?is? investigated?based?on?the?servo?linkage?of?horizontal?feeding?shaft?and?additional?lifting?shaft?for?grinding?wheel,?and?the?turning? shaft?for?workpiece.?The?straight?line?relationship?of?grinding?wheel?center,?pin?center?and?cut?point?are?ensured?by?the?synchronism? between?the?arc?interpolation?motion?of?grinding?wheel?and?the?eccentric?circular?motion?of?pin.?Consequently,?constant?line?speed? precise? grinding? of? pin? is? achievedThe? negative? influence? of? perpendicularity? error? between? horizontal? feeding? shaft? and? the? additional?lifting?shaft?is?kinematically?analyzed?as?well?as?the?response?error?of?numerical?controller.?Hence?the?solving?methods?are? carried? out? respectivelyBy? the? computer? simulation? analysis? and? application? test,? the? presented? follow? grinding? motion? model? emerges?good?characteristics?in?the?manufacturing?of?crankshaft,?such?as?strong?adaptability?of?grinding?wheel?wearing,?convenient? machine?motion?control?and?high?grinding?accuracyKey?words:CrankshaftNon?circular?grinding Follow?grinding Motion?model Error?compensation? 轴?c?与砂轮架水平进给轴?x?联动控制实现连杆颈在 *? [4]? 0? 前言? 任意角度与砂轮轮廓相切的磨削加工方式? ,具有 加工柔性高、一次装夹加工成型的优点,如德国? 随着汽车工业的高速发展,作为发动机关键零 JUNKER?公司、 日本?TOYADA公司、